Harley Davidson Dyna 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2009 Generation Generation Code: Dyna (2006-2017) 👋 Introduction Market Position Motorcycle Segment: Cruiser, Custom Motorcycle Competitive Analysis Key Competitors 2009: Indian...

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Stichworte: 2009 Dyna Harley Davidson Misc Motorcycle Motorcycles

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🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Year:

Generation

Generation Code:

Dyna (2006-2017)

👋 Introduction

Market Position

Motorcycle Segment:

Cruiser, Custom Motorcycle

Competitive Analysis

Key Competitors 2009:

Indian Chief, Victory Kingpin, Honda Shadow, Yamaha V-Star, Kawasaki Vulcan

Key Features

Dina Platform Attributes:

Known for its solid chassis, accessible rider triangle, and iconic V-twin rumble. The 2009 models featured the refined Twin Cam 96 engine and Cruise Drive transmission.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Diagnostics, Troubleshooting

Page Count

Estimated Page Count:

Approx. 500-800 pages (typical for comprehensive Harley-Davidson service manuals)

Manual Type

Manual Format Type:

Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Twin Cam 96 (1584cc) engine diagnostics, disassembly, assembly, tuning, component inspection, oil pump, fuel system (carburetor/EFI), ignition system, lubrication, cooling (air-cooled).

Transmission Drivetrain:

5-speed Cruise Drive transmission disassembly, assembly, inspection, clutch operation, primary drive, final drive belt inspection and adjustment.

Chassis Frame:

Frame inspection, front fork assembly (including fluid replacement), rear shock absorber adjustment and replacement, steering head bearing service.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system troubleshooting, lighting systems, starter motor, accessory electricals, fuel injection system diagnostics (EFI models).

Braking System:

Front and rear brake caliper service, hydraulic system bleeding, brake pad replacement, master cylinder service, rotor inspection.

Fuel System:

Fuel tank removal/installation, fuel pump service (EFI), carburetor service and adjustment (if applicable), fuel lines and filter replacement.

Exhaust System:

Exhaust pipe and muffler removal/installation, gasket replacement, exhaust system inspection for leaks.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, drive belt tensioning, battery checks.

Troubleshooting:

Detailed diagnostic procedures for common and uncommon faults across all major systems, including electrical and engine performance issues.

Component Overhaul:

Complete disassembly, inspection, repair, and reassembly procedures for engine, transmission, and other major components.

Special Tools:

Identification and usage of specialized tools required for specific maintenance and repair tasks.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics including EFI system code reading (if applicable via diagnostic port), sensor testing, and wiring harness continuity checks.

Rebuild Procedures:

Comprehensive rebuild instructions for the Twin Cam 96 engine, including piston and cylinder assembly, valve train servicing, and crankshaft runout checks.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Readability:

High-resolution text and diagrams for clear printing and on-screen viewing.

Binding Type

Binding Description:

N/A (Digital PDF format)

Paper Type

Paper Quality Description:

N/A (Digital PDF format)

Searchability

Text Search:

Searchable text for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.48 in. (95.25 mm x 113.03 mm)

Performance

Horsepower:

Approx. 70-75 HP (estimated at crank)

Torque:

Approx. 92-96 ft-lbs @ 3000 RPM (estimated at crank)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor depending on specific sub-model variant.

Fuel Type:

Unleaded gasoline, 91 octane (95 RON) or higher recommended.

Ignition

Ignition System:

High-performance, single-fire, map-controlled ignition.

Lubrication

Oil Type Recommendation:

Harley-Davidson SYN3 Synthetic Motorcycle Oil (SAE 20W-50) or equivalent API SG-certified oil.

Oil Capacity

Engine Oil Capacity:

3.5 US quarts (3.3 L) with filter change.

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive

Optional

Optional Transmission:

N/A (5-speed was standard for 2009 Dyna models)

Features

Clutch Type:

Clutched, 9-plate, wet

Primary Drive:

Patented, parallel, 1.403:1 ratio; chain drive

Final Drive:

49-tooth, 14mm pitch, aramid-reinforced belt, 66-tooth/32-tooth sprockets

Fluid Specifications

Transmission Oil Type:

Harley-Davidson Syn3 Synthetic Transmission & Primary Fluid or Vance & Hines Fuelpak FP3 Fuelpak.

Fluid Capacity

Transmission Oil Capacity:

1 US quart (0.95 L)

📐 Dimensions

Exterior

Overall Length:

Approx. 89.2 in. (2266 mm) (varies by sub-model)

Seat Height:

Approx. 26.1 in. (663 mm) (laden, varies by sub-model)

Ground Clearance:

Approx. 4.5 in. (114 mm)

Weights

Dry Weight:

Approx. 636 lbs (288.5 kg) (varies by sub-model)

Gross Vehicle Weight Rating:

Approx. 1060 lbs (480.8 kg)

Fuel Capacity:

5.0 US gallons (18.9 L)

Oil Capacity Transmission:

1 US quart (0.95 L)

Oil Capacity Primary Chain Case:

2.5 US quarts (2.4 L)

🛡️ Safety Features

Ratings

Safety Certification:

Meets DOT requirements for motorcycles.

Active Features

Braking System Type:

Hydraulic disc brakes, dual-action front caliper, single-action rear caliper.

Front Brake Rotor Size:

11.5 in. (292 mm)

Rear Brake Rotor Size:

11.5 in. (292 mm)

Passive Features

Lighting System:

Halogen headlamp, LED tail lamp, incandescent front and rear turn signals, brake light.

Chassis Stability:

Steel tube frame and swingarm for robust handling and stability.

💡 Technology Features

Infotainment

Audio System Availability:

Optional for many Dyna models, typically AM/FM radio with CD player or MP3 compatibility, handlebar-mounted controls.

Driver Assistance

ABS Availability:

Optional on some 2009 Dyna models. Manual will cover diagnostic and repair procedures if equipped.

Connectivity

Diagnostic Port:

J1850 VPM (Vehicle Proprietary Message) interface for diagnostic tools (e.g., Harley-Davidson Digital Technician).

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first. Includes engine oil and filter change, primary chain case oil change, inspection of all major components.

Subsequent Oil Change:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Primary Oil Change:

Every 2,500 miles (4,000 km) or 6 months.

Spark Plug Replacement:

Every 10,000 miles (16,000 km).

Brake Fluid Flush:

Every 2 years or as needed based on fluid condition.

Fluid Specifications

Engine Oil Viscosity:

SAE 20W-50

Transmission Oil Viscosity:

SAE 90 hypoid gear oil or Harley-Davidson SYN3.

Primary Chain Case Oil Type:

Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or Harley-Davidson SYN3.

Brake Fluid Type:

DOT 4 (non-silicone based)

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, steering head bearings, exhaust gaskets.

Engine Performance Notes:

Some Twin Cam 96 engines may benefit from ECU remapping or performance tuning for optimal power delivery and fuel efficiency.

Electrical System Notes:

Wiring harness chafing can occur in certain areas; regular inspection is recommended.

Fuel System Notes:

Early EFI systems may require periodic cleaning of fuel injectors and throttle body.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser styling.

Model Evolution

Dina Lineage:

The Dyna line, introduced in 1991, offered a more performance-oriented ride compared to the Softail, with a distinct chassis design and powertrain.

Production

Manufacturing Location:

USA (Various Harley-Davidson facilities)

Key Year Updates 2009:

The 2009 model year saw the standard fitment of the Twin Cam 96 engine and 6-speed transmission across most Dyna models, along with minor styling updates and potential introduction of ABS on select sub-models.

🏆 Awards & Recognition

Recognitions

Model Year Accolades:

While specific awards for the 2009 Dyna models are not widely documented as individual awards, the Dyna platform consistently received praise for its performance and customization potential within the cruiser segment.

Ratings

Industry Reviews:

Generally well-received by motorcycle publications for its blend of classic Harley-Davidson style and improved performance from the Twin Cam 96 engine.