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2009 KTM 1190 RC8 R Werkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: KTM Model: 1190 RC8 R Year: 2009 Type: Sportbike Codes Vin Prefix: Please refer to VIN decoding for specific model year prefixes. 👋 Introduction Market...
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Art.-Nr: 603818
2009 KTM 1190 RC8 R Werkstatt-Service-Reparaturhandbuch2009 KTM 1190 RC8 R Werkstatt-Service-Reparaturhandbuch2009 KTM 1190 RC8 R Werkstatt-Service-Reparaturhandbuch2009 KTM 1190 RC8 R Werkstatt-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 RC8 R
Year:
2009
Type:
Sportbike
Codes
Vin Prefix:
Please refer to VIN decoding for specific model year prefixes.
👋 Introduction
Market Position
Market Segment:
High-performance superbike, premium segment.
Competitive Analysis
Key Competitors:
Ducati 1098/1198, Aprilia RSV4 Factory, Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki ZX-10R.
Key Features
Design Philosophy:
Aggressive styling, track-focused ergonomics, cutting-edge performance and handling.
Rc8 R Distinction:
Enhanced performance and handling compared to the standard RC8, often featuring upgraded components.
📋 Manual Details
Coverage Areas
Coverage Type:
Workshop Service Repair Manual
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine disassembly, assembly, overhaul, tuning, and diagnostics for V-twin engine.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, pressure regulation, and diagnostics.
Ignition System:
Ignition coils, spark plugs, ECU control, timing, and troubleshooting.
Cooling System:
Radiator, fan, coolant flow, thermostat, and water pump maintenance and repair.
Exhaust System:
Exhaust headers, catalytic converter (if applicable), mufflers, and lambda sensors.
Transmission Clutch:
Clutch operation, hydraulic system, gearbox disassembly, assembly, and lubrication.
Chassis Frame:
Frame integrity checks, headstock bearings, and suspension mounting points.
Suspension Front:
WP upside-down forks, internal components, oil changes, adjustments, and rebuild procedures.
Suspension Rear:
WP monoshock absorber, linkage system, adjustment procedures, and seal replacement.
Braking System Front:
Brembo radial calipers, brake discs, master cylinder, brake lines, fluid replacement, and bleeding.
Braking System Rear:
Brembo caliper, brake disc, master cylinder, brake lines, fluid replacement, and bleeding.
Wheels Tires:
Wheel bearing replacement, tire mounting/dismounting, and recommended pressures.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, and ECU diagnostics.
Instrumentation:
Dashboard functions, sensor inputs, and troubleshooting for indicators and displays.
Bodywork Fairings:
Fairing removal, installation, and repair for optimal aerodynamics and aesthetics.
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, brake pad inspection, and general checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common and advanced issues across all systems.
Engine Rebuild:
Detailed instructions for complete engine disassembly, component inspection, and reassembly.
Suspension Tuning:
Guidance on adjusting suspension settings for track or road use.
Brake System Overhaul:
Procedures for caliper rebuilds, master cylinder replacement, and bleeding.
Electrical Component Testing:
Testing of charging system, ignition components, and sensors using multimeter and oscilloscope.
Fuel System Cleaning:
Instructions for cleaning fuel injectors and throttle bodies.
Valve Clearance Adjustment:
Step-by-step process for checking and adjusting valve clearances.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Detailed, color-coded electrical schematics for easy troubleshooting.
Technical Depth
Depth Level:
Expert-level technical detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capabilities:
Includes ECU fault code retrieval and interpretation, sensor data analysis.
Special Tools:
Lists and descriptions of specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, searchable text, hyperlinked for easy navigation.
Print Quality
Print Quality Suitability:
Optimized for digital viewing; printable on standard printers for workshop use.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, DOHC, 8 valves per cylinder
Displacement:
1195 cc
Bore X Stroke:
103 mm x 71.5 mm
Compression Ratio:
12.3:1
Fuel Delivery:
Electronic fuel injection (EFI) with Keihin throttle bodies
Lubrication System:
Forced lubrication with oil pump
Cooling System:
Liquid-cooled
Engine Management:
Digital engine management system (ECU)
Performance
Claimed Horsepower:
Approximately 170 hp (125 kW) @ 9750 rpm
Claimed Torque:
Approximately 123 Nm (91 lb-ft) @ 9500 rpm
Fuel System
Fuel Type:
Unleaded premium gasoline (minimum 95 octane recommended)
Fuel Tank Capacity:
10.5 liters (2.77 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted
Clutch Type:
Wet multi-disc clutch, hydraulically actuated
Features
Gear Ratios:
Specific gear ratios are detailed in the manual.
Final Drive:
X-ring chain 525
📐 Dimensions
Exterior
Length:
Approximately 2035 mm (80.1 in)
Width:
Approximately 760 mm (29.9 in) (without mirrors)
Height:
Approximately 1125 mm (44.3 in) (without mirrors)
Seat Height:
Approximately 845 mm (33.3 in)
Wheelbase:
Approximately 1425 mm (56.1 in)
Weights
Dry Weight:
Approximately 182 kg (401 lbs)
Kerb Weight:
Approximately 204 kg (450 lbs) (fully fueled)
🛡️ Safety Features
Ratings
Safety Certification:
Meets relevant international motorcycle safety standards.
Active Features
Braking Performance:
High-performance Brembo braking system for superior stopping power.
Suspension Control:
Adjustable WP suspension for optimized stability and handling.
Passive Features
Chassis Design:
Trellis frame provides rigidity and rider feedback.
Ergonomics:
Performance-oriented riding position designed for control.
💡 Technology Features
Infotainment
Dashboard Display:
Digital LCD dashboard with comprehensive readouts and indicator lights.
Driver Assistance
ABS:
ABS was optional or standard depending on market and specific trim level for the RC8 R. Consult manual for system details.
Connectivity
Diagnostic Port:
Features a diagnostic connector for accessing ECU data and performing system tests.
🔧 Maintenance
Service Intervals
First Service:
Typically around 1,000 km (600 miles), covering oil change, filter replacement, and initial inspection.
Regular Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Fluid Specifications
Engine Oil:
SAE 10W-50 synthetic motorcycle oil meeting JASO MA or MA2 specification. Specific KTM recommendation is often Motorex Power Synth 4T 10W/50.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Clutch Fluid:
DOT 4 hydraulic clutch fluid.
Known Issues
Cam Chain Tensioner:
Early models sometimes experienced issues with the automatic cam chain tensioner requiring manual inspection or replacement.
Fuel Pump Reliability:
In some instances, fuel pump reliability has been noted, particularly with contamination.
Vibration Characteristics:
Characteristic V-twin vibrations, though generally well-managed, can be a point of rider preference.
Wiring Harness Integrity:
As with many performance bikes, ensuring wiring harness integrity and proper connections is crucial for electrical system reliability.
📚 Vehicle History
Brand Heritage
Ktm Legacy:
KTM is renowned for its off-road prowess and its expansion into the street motorcycle market, particularly with performance-oriented sportbikes.
Model Evolution
Rc8 Introduction:
The RC8 platform was KTM's first foray into the liter-class superbike segment, launched in 2008. The 'R' variant, introduced later, offered significant performance enhancements.
Production
Production Period:
The 1190 RC8 R was produced for several model years, with the 2009 model representing an early but potent iteration.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The RC8 R was generally praised for its unique V-twin character, sharp handling, and striking design, earning accolades in performance motorcycle reviews.
Ratings
Handling Dynamics:
Consistently rated highly for its agile and precise handling characteristics, especially on track.
Certifications
Emissions Compliance:
Designed to meet Euro III emissions standards for its model year.
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