2009 Polaris Sportsman 800 800 X2 ATV Repair Manual

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Stichworte: 2009 800 X2 ATV Polaris Powersports Sportsman 800 Sportsman Series

Produktvarianten

Beschreibung

The 2009 Sportsman 800 X2 is a robust All-Terrain Vehicle (ATV) engineered for versatile performance, combining a 760 cc liquid-cooled, 4-stroke SOHC V-twin engine with Electronic Fuel Injection (EFI) for reliable power delivery. This model is designed for utility and recreational use, offering features like On-Demand All-Wheel Drive for enhanced traction, substantial cargo rack capacity, and a 1500 lb towing capability. Known for its comfort and capability within the competitive ATV market, the Sportsman 800 series has a strong lineage, representing a significant power offering from a manufacturer with extensive experience in powersports vehicles. This comprehensive service manual is your essential guide for the maintenance and repair of your 2009 Sportsman 800 EFI, Touring, and X2 ATVs. It covers a wide range of critical systems, including detailed procedures for engine removal and installation, fuel and lubrication systems, drivetrain components, steering, brakes, and the electrical system. The manual provides step-by-step instructions for routine maintenance, scheduled service intervals, and complex repair procedures, along with diagnostic information and troubleshooting guides to help owners and technicians keep the vehicle in optimal condition.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 800 X2

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Engine Variant:

800 EFI

Codes

Chassis Code:

A09CH76AZ/CX/CA

👋 Introduction

Market Position

Market Segment:

High-performance, utility-focused ATV.

Competitive Analysis

Key Competitors:

Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat.

Key Features

Model Variants Covered:

The manual specifically caters to the diverse needs of the 800 EFI, Touring, and X2 variants of the 2009 Sportsman 800, covering their unique features and potential service requirements.

Ease Of Use:

Designed for straightforward use with instant PDF download, avoiding complex installation or proprietary software.

Value Proposition

Lifetime Support:

Features a lifetime protection policy for lost or damaged downloads, providing ongoing value and support to the owner.

📋 Manual Details

Coverage Areas

Covered Models:

2009 Polaris Sportsman 800 EFI ATVs, 2009 Polaris Sportsman 800 Touring ATVs, 2009 Polaris Sportsman 800 X2 EFI ATVs

Page Count

Estimated Page Count:

Estimated 300-500 pages (typical for comprehensive ATV repair manuals)

Manual Type

Manual Type:

Repair Manual / Service Manual / Shop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Removal and Installation, Engine Specifications, Fuel System, Lubrication System, Cooling System, Intake & Exhaust Systems

Drivetrain Systems:

Transmission, Drive Chain & Sprockets, Axles, Differentials

Chassis Systems:

Steering System, Shocks (Suspension), Brakes, Frame

Electrical Systems:

Electrical System (Wiring Diagrams, Components, Diagnostics)

Bodywork And Cosmetics:

Body Work (Panels, Plastics, Seating)

Procedures Included

Maintenance Procedures:

Routine Maintenance, Scheduled Service Intervals, Fluid Changes, Filter Replacements, Battery Maintenance

Repair Procedures:

Engine Rebuilds, Transmission Overhauls, Suspension Repairs, Steering System Adjustments, Electrical Component Replacement

Diagnostic Procedures:

Advanced Troubleshooting, Fault Code Diagnosis, Component Testing

Installation Procedures:

Engine Removal and Installation, Component Installation

Technical Depth

Diagnostic Capability:

Comprehensive diagnostic information, including common issues, symptoms, and step-by-step troubleshooting guides.

Repair Scope:

Covers everything from basic maintenance to complete engine and transmission rebuilds, ensuring a wide range of repair needs are addressed.

Reference Material:

Includes detailed specifications, torque values, clearances, and diagnostic parameters essential for accurate repairs and adjustments.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, printable pages suitable for workshop use. Text is searchable.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Displacement:

760 cc (46.3 cu in)

Bore X Stroke:

93.5 mm x 73 mm (3.68 in x 2.87 in)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Performance

Horsepower:

Estimated 50-55 HP (typical for this engine configuration)

Torque:

Not specified in product info, but generally robust for its class.

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Capacity:

4.25 gal (16.1 L)

Lubrication

Oil Type:

Polaris Premium 4 Synthetic 0W-40 (Recommended, consult manual for exact specification)

Oil Capacity:

2.8 qt (2.6 L) with filter change

Cooling System

Cooling Medium:

Liquid

Coolant Type:

Ethylene Glycol-based antifreeze (Polaris recommended, typically 50/50 mix)

🔧 Transmission

Standard

Transmission Type:

Automatic, Variable Transaxle (PVT)

Drive Modes:

High, Low, Reverse, Park

Drive System:

Shaft Drive with On-Demand All-Wheel Drive (AWD)

Features

Engine Braking:

Engine braking is provided by the PVT system.

Gear Reduction:

Various gear reductions for High and Low ranges, not explicitly stated.

📐 Dimensions

Exterior

Length:

Approx. 81.5 in (207 cm)

Width:

Approx. 46 in (116.8 cm)

Height:

Approx. 47.2 in (120 cm)

Weights

Dry Weight:

Approx. 630 lbs (286 kg)

Not specified, but typically around 1150 lbs (522 kg) including rider and cargo.

Cargo

Rack Capacity Front:

100 lbs (45 kg)

Rack Capacity Rear:

200 lbs (90 kg)

Towing

Towing Capacity:

1500 lbs (680 kg)

Tongue Weight:

Not specified, but typically 150 lbs (68 kg).

🛡️ Safety Features

Ratings

Rollover Protection:

Standard ATV safety features, no specific rollover rating like vehicles.

Active Features

Braking System:

Hydraulic disc brakes on all wheels, often dual front and single rear caliper arrangement.

Parking Brake:

Hand lever operated parking brake mechanism.

Passive Features

Lighting:

Dual headlights, taillight/brake light.

Seatbelt Requirement:

Not applicable for typical ATV operation; operator must maintain proper riding posture.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (ATV focus).

Driver Assistance

Driver Assistance Features:

On-Demand All-Wheel Drive (AWD) system provides enhanced traction.

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Initial Service:

Typically at 20 hours or 1 month for break-in service (check manual for specifics).

Oil Change Interval:

Every 100 hours or 6 months (check manual for exact specification).

Air Filter Maintenance:

Inspect every 25 hours, clean or replace as needed, more frequently in dusty conditions.

Spark Plug Replacement:

Typically every 100 hours or 1 year.

Fluid Specifications

Engine Oil Spec:

Polaris Premium 4 Synthetic 0W-40 (verify with manual for exact part number).

Transmission Fluid Spec:

Polaris Synthetic Gearcase Lubricant (verify with manual for exact part number).

Brake Fluid Spec:

DOT 4 Hydraulic Fluid (verify with manual for exact specification).

Known Issues

Common Wear Items:

Drive belts, suspension bushings, wheel bearings, and brake components are common wear items on ATVs of this era.

Efi Diagnostics:

EFI system issues can arise, often related to sensors (TPS, MAP, O2) or fuel delivery components, which this manual will help diagnose.

Cooling System Maintenance:

Regular coolant flushes and ensuring proper thermostat operation are critical to prevent overheating.

📚 Vehicle History

Brand Heritage

Brand History:

Polaris Industries is a well-established American manufacturer known for its powersports vehicles, including ATVs, snowmobiles, and motorcycles.

Model Evolution

Sportsman Lineage:

The Sportsman line is Polaris's flagship ATV series, recognized for its comfort, performance, and versatility, with the 800cc engine representing a significant power upgrade in its era.

Production

Production Period:

The 800 EFI engine was a prominent offering in Polaris ATVs throughout the late 2000s and early 2010s.

Manufacturing Location:

Polaris vehicles are primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Model Acclaim:

The Polaris Sportsman line has consistently received positive reviews for its performance, comfort, and utility in the ATV market.

Ratings

Consumer Reports:

Specific consumer ratings for the 2009 model are not provided, but the Sportsman series is generally well-regarded.

Certifications

Emissions Certification:

Meets EPA emissions standards for its model year.