2009 Suzuki LT-A500XP KingQuad Service Repair Manual

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Stichworte: 2009 ATV King Quad Models LT-A500XP KingQuad Powersports Suzuki

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Beschreibung

This manual covers the 2009 KingQuad LT-A500XP, an All-Terrain Vehicle (ATV) renowned for its robust V-twin engine and advanced features. The manufacturer, known for reliable engines and performance in powersports, has produced the KingQuad line as its flagship ATV series, emphasizing durability and utility. This model is engineered for demanding off-road use, offering selectable 2WD/4WD with differential lock for superior traction and a substantial towing capacity. Its thoughtful design and engineering quality make it a capable machine for work or recreation. This comprehensive Service Repair Manual provides detailed instructions for complete service and repair of your 2009 KingQuad LT-A500XP. It covers essential maintenance procedures, troubleshooting guidance, diagnostic information, and overhaul instructions for all major systems, including the engine, transmission, driveline, suspension, brakes, steering, and electrical components. With step-by-step instructions, detailed diagrams, and precise specifications, this manual is an indispensable resource for DIY mechanics, ATV owners, and professional technicians seeking to maintain and repair their vehicle efficiently and effectively.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad LT-A500XP

Year:

Category:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, ATV owners, repair shops

Competitive Analysis

Value Proposition:

Cost savings through self-maintenance and repair, comprehensive coverage, instant access

Key Features

Manual Strength:

Most complete service repair manual compiled, high-quality diagrams and instructions

Accessibility:

Instant download, no shipping costs or waiting

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Overhauling

Page Count

Estimated Pages:

N/A (Downloadable, variable content density)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Delivery Method:

Digital Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system, ignition system, starting system, charging system, exhaust system, emissions control

Transmission:

Automatic transmission (CVT) service, overhaul, lubrication, adjustments, differential maintenance

Driveline Axle:

Front and rear driveshafts, CV joints, hubs, wheel bearings, propeller shafts, differential units

Suspension:

Front and rear suspension components, shock absorbers, A-arms, bushings, alignment specifications

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake pads, rotors, bleeding procedures

Steering:

Steering system components, tie rods, steering shaft, steering column, power steering system (if applicable)

Body Accessories:

Body panels, seating, lighting, electrical components, wiring diagrams, bodywork repair, plastic components

Electrical:

Wiring diagrams, electrical component testing, battery, starter, alternator, lighting, ignition, sensors, fuses, relays

Procedures Included

Maintenance:

Regular maintenance checks, oil changes, filter replacements, lubrication, belt adjustments, spark plug replacement, brake checks

Repair:

Component removal and installation, internal engine component repair, transmission overhaul, brake caliper rebuilding, suspension component replacement

Troubleshooting:

Diagnostic charts for common problems, symptom-based troubleshooting, electrical system diagnosis, engine performance issues

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Level Of Detail:

Step-by-step instructions with detailed diagrams and torque specifications

📊 Manual Specifications

File Format

File Type:

Compatibility:

All Versions of Windows & Mac

Reader Requirement:

Adobe PDF Reader

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, V-twin

Displacement:

493 cc (30.1 cu. in.)

Bore X Stroke:

72.0 mm x 60.2 mm (2.83 in. x 2.37 in.)

Cooling System:

Liquid-cooled

Performance

Horsepower Est:

Approximately 32 HP (specific rating varies)

Torque Est:

Approximately 28 lb-ft (specific rating varies)

Fuel System

Fuel Delivery:

Fuel Injection (Electronic Fuel Injection - EFI)

Fuel Type:

Unleaded gasoline

Ignition

Ignition System:

Electronic ignition (CDI)

Lubrication

Oil Type Recommendation:

API SE, SF, SG or SH Class SAE 10W-40 or 20W-50 (refer to manual for exact specification)

Oil Capacity W Filter:

Approximately 3.7 US qt. (3.5 L) (refer to manual for exact specification)

🔧 Transmission

Standard

Transmission Type:

Automatic (Suzuki's Automatic Quadmatic Transmission - QT)

Drive Modes:

2WD/4WD selectable with differential lock

Features

Gear Reduction:

High and low range

Transmission Fluid Type:

SAE 10W-30 API SE, SF, SG or SH (refer to manual for exact specification)

Transmission Fluid Capacity:

Approximately 2.1 US qt. (2.0 L) (refer to manual for exact specification)

📐 Dimensions

Exterior

Overall Length:

2195 mm (86.4 in.)

Overall Width:

1150 mm (45.3 in.)

Overall Height:

1150 mm (45.3 in.)

Wheelbase:

1305 mm (51.4 in.)

Ground Clearance:

260 mm (10.2 in.)

Weights

Curb Weight:

Approximately 276 kg (608 lbs)

Fuel Tank Capacity:

17.5 L (4.6 US gal)

Towing Capacity:

600 kg (1322 lbs)

Rack Capacity Front:

45 kg (99 lbs)

Rack Capacity Rear:

85 kg (187 lbs)

🛡️ Safety Features

Ratings

Atv Safety Considerations:

Standard ATV safety recommendations apply (helmets, protective gear, training)

Active Features

Braking System:

Hydraulic disc brakes front and rear, sealed system

Parking Brake:

Rear wheel parking brake

Passive Features

Lighting:

Halogen headlights, taillight, brake light

💡 Technology Features

Infotainment

Infotainment Features:

N/A (ATV - focus is on utility and performance)

Driver Assistance

Assistance Features:

Selectable 2WD/4WD with differential lock for improved traction

Connectivity

Connectivity Features:

N/A (ATV)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months (refer to manual for specific recommendation)

Air Filter Cleaning:

Every 500 km or 3 months (more frequently in dusty conditions)

Spark Plug Check Replace:

Every 2000 km or 12 months

Valve Clearance Check:

Every 4000 km or 24 months

Fluid Specifications

Engine Oil Spec:

SAE 10W-40 or 20W-50 API SE, SF, SG or SH

Transmission Oil Spec:

SAE 10W-30 API SE, SF, SG or SH

Coolant Type:

Suzuki Long Life Antifreeze (or equivalent ethylene glycol-based coolant with distilled water)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Brake pads, front-end bushings, drive belts, spark plugs

Potential Engine Considerations:

Proper oil level maintenance is critical for the V-twin engine's longevity. Cooling system maintenance is important to prevent overheating.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Brand Focus:

Known for reliable engines, innovative technologies, and performance in powersports

Model Evolution

Kingquad Lineage:

The KingQuad line is Suzuki's flagship ATV series, known for its robust V-twin engines and advanced features.

Production

Production Era Start:

Suzuki has a long history in ATV manufacturing, with the KingQuad line evolving since the mid-1990s.

🏆 Awards & Recognition

Recognitions

Atv Industry Recognition:

Suzuki KingQuads are generally well-regarded in the ATV industry for their power, durability, and utility.