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2009 Suzuki RM85 Service Repair Manual

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The 2009 RM85 is an entry-level motocross motorcycle designed for young riders and enthusiasts looking for a capable and reliable machine. As part of the renowned RM series, this model...
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2009 Suzuki RM85 Service Repair Manual
The 2009 RM85 is an entry-level motocross motorcycle designed for young riders and enthusiasts looking for a capable and reliable machine. As part of the renowned RM series, this model benefits from a rich heritage of motocross engineering, offering a potent liquid-cooled, 2-stroke engine with an 84.7 cc displacement, known for its brisk performance and durability. Its high-tensile steel perimeter frame provides a solid foundation for agile handling, while the hydraulic disc brakes ensure effective stopping power. The RM85 is built to withstand the rigors of off-road riding, embodying a commitment to quality and performance in the competitive motocross segment. This comprehensive English Service Repair Manual is your definitive guide to maintaining and repairing the 2009 RM85 (model code RM85K9). It covers all essential aspects of the vehicle, including complete engine repair and rebuild procedures, fuel and exhaust systems, cooling, electrical, drivetrain, suspension, brakes, wheels, tires, and steering. The manual provides detailed instructions for periodic maintenance, troubleshooting common issues, tuning, and component replacement, all supported by exploded diagrams and illustrations. Essential for both do-it-yourself enthusiasts and professional mechanics, this manual ensures the optimal performance, reliability, and longevity of your RM85.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
RM85
Year:
2009
Codes
Model Code:
RM85K9
👋 Introduction
Market Position
Vehicle Type:
Off-road Motorcycle / Motocross
Category:
Entry-level motocross bike
Competitive Analysis
Competitors:
KTM 85 SX, Yamaha YZ85, Kawasaki KX85, Honda CR85
Key Features
Manual Advantage:
Factory original data ensures accuracy and completeness
Utility:
Essential for maintaining performance and longevity of the RM85
Delivery Method:
Instant download eliminates shipping time and costs
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF Download
Printability:
Yes
Compatibility:
WINDOWS and MAC
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, rebuild, and troubleshooting
Fuel System:
Carburetor, fuel delivery, and related components
Exhaust System:
Exhaust valve operation and maintenance
Cooling System:
Cooling system components and service
Electrical System:
Wiring diagrams, ignition, lighting, and charging systems
Drivetrain:
Clutch, transmission, gearshifting, and kick starter
Suspension:
Front fork and rear suspension systems
Brakes:
Front and rear brake system service and repair
Wheels Tires:
Front and rear wheel and tire servicing
Steering:
Steering system maintenance and repair
Procedures Included
Maintenance:
Periodic maintenance schedules and procedures
Troubleshooting:
Diagnostic procedures and common problem solutions
Tuning:
Machine tuning and performance optimization
Rebuilds:
Complete engine rebuild procedures
Disassembly Assembly:
Detailed step-by-step instructions with exploded diagrams
Component Replacement:
Instructions for replacing all major and minor components
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine overhaul
Visuals:
Diagrams, illustrations, and wiring schematics included
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
📊 Manual Specifications
File Format
Type:
PDF
Quality:
High-resolution, printable
Searchability:
Likely text-searchable (common for factory PDFs)
Binding Type
Manual:
Digital Download (no physical binding)
Paper Type
Manual:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 2-stroke, reed valve
Displacement:
84.7 cc (5.17 cubic inches)
Bore X Stroke:
48.0 mm x 46.8 mm (1.89 in x 1.84 in)
Compression Ratio:
9.7:1
Carburetor:
Mikuni VM28SS
Ignition:
CDI Magneto
Performance
Horsepower:
Approximately 22.5 HP (estimated, actual may vary)
Torque:
Not explicitly specified in public data, but optimized for low-end grunt.
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Oil Mix Ratio:
50:1 (specific 2-stroke oil)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet multi-plate
Features
Gear Ratios:
Manual provides specific ratios for each gear.
Transmission Oil:
Suzuki Gear Oil API GL-4 SAE 80W or equivalent (capacity specified in manual)
📐 Dimensions
Exterior
Overall Length:
1,740 mm (68.5 in)
Overall Width:
735 mm (28.9 in)
Overall Height:
1,095 mm (43.1 in)
Wheelbase:
1,220 mm (48.0 in)
Ground Clearance:
325 mm (12.8 in)
Seat Height:
825 mm (32.5 in)
Weights
Dry Weight:
79 kg (174.2 lbs)
Fuel Tank Capacity:
5.0 L (1.3 US gal)
🛡️ Safety Features
Ratings
Vehicle Safety Type:
Motorcycle safety is primarily determined by rider skill and adherence to track/trail regulations.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Passive Features
Frame Construction:
High-tensile steel perimeter frame designed for rigidity and impact resistance.
💡 Technology Features
Infotainment
Features:
N/A (Motocross motorcycle, no infotainment systems).
Driver Assistance
Features:
N/A (Motocross motorcycle, no driver assistance systems).
🔧 Maintenance
Service Intervals
Oil Change:
Check and top-off coolant and transmission oil regularly. Refer to manual for specific intervals for full fluid changes.
Air Filter:
Clean or replace air filter after every few rides, depending on conditions. Manual will provide specific guidance.
Spark Plug:
Inspect and clean spark plug regularly; replace as needed based on performance. Manual specifies inspection intervals.
Chain Maintenance:
Lubricate and adjust drive chain regularly. Manual details correct tension and lubrication procedures.
Fluid Specifications
Coolant:
High-quality ethylene glycol base antifreeze coolant (refer to manual for specific type and mixture ratio).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, piston rings, air filter, spark plug, and tires are common wear items on 2-stroke motocross bikes.
Carburetor Tuning:
Carburetor jetting may need adjustment based on altitude and temperature, a key area covered by the manual.
Maintenance Schedule Detail
Initial Checks:
Pre-ride checks (tires, brakes, chain, controls) are critical.
Periodic Inspections:
The manual outlines detailed periodic inspections for engine internals, chassis components, and electrical systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation.
Heritage Focus:
Long history of producing high-performance motorcycles, including successful motocross models.
Model Evolution
Rm Series:
The RM85 is part of Suzuki's long-standing RM line of motocross bikes, known for their performance and reliability.
Generation Changes 2009:
While the 2009 model year represents a specific iteration, the RM85 platform has seen continuous refinement over its production run.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Suzuki's RM series has historically received accolades in various motocross championships and reviews for its performance and reliability.
Manual Value:
The factory service manual is the ultimate recognition of technical documentation quality and is indispensable for owners.
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