2009 Suzuki RM85 RM85L Service Repair Manual

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Stichworte: 2009 Motorcycle Motorcycles RM Series RM85 RM85L Suzuki

Produktvarianten

Beschreibung

This manual covers the 2009 RM85 and RM85L, renowned motocross motorcycles built for performance and durability. These models represent a commitment to delivering competitive off-road machines, featuring a liquid-cooled, 2-stroke engine with an 84.7 cm³ displacement and a responsive 6-speed transmission. The RM series has a strong heritage in motocross racing, and the RM85 is designed to provide young riders with a potent and reliable platform for competition and off-road enjoyment. Its engineering emphasizes rider control and mechanical robustness, making it a respected choice in its class. This comprehensive Service Repair Manual provides detailed information essential for the maintenance and repair of your 2009 RM85/RM85L. It includes general instructions, periodic maintenance schedules, and in-depth troubleshooting guides. Coverage extends to all major mechanical and electrical systems, including engine disassembly and assembly, fuel and cooling systems, transmission, brakes, suspension, wheels, and steering. With step-by-step procedures, high-quality diagrams, and specific technical data, this manual serves as an invaluable resource for DIY enthusiasts, home mechanics, and professional technicians to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

RM85 / RM85L

Year:

Codes

Model Code Rm85:

RM85K9

Model Code Rm85L:

RM85LK9

👋 Introduction

Market Position

Target Audience:

Do-It-Yourself (DIY) enthusiasts, home mechanics, and professional technicians working on the 2009 Suzuki RM85/RM85L.

Competitive Analysis

Value Proposition:

Provides comprehensive, step-by-step instructions for servicing and repair, enabling cost savings on maintenance and repairs. Instant download offers immediate access.

Key Features

Completeness:

Claimed to be the 'most complete' manual, covering all aspects of the vehicle's service and repair.

Ease Of Use:

Designed for all skill levels with easy-to-follow, step-by-step instructions.

Accessibility:

Instant download format provides immediate access without shipping delays.

📋 Manual Details

Coverage Areas

General Instructions:

Included

Periodic Maintenance:

Included

Troubleshooting:

Included

Machine Tuning:

Included

Engine Removal Installation:

Included

Cylinder Piston Exhaust Valve:

Included

Clutch:

Included

Kick Starter:

Included

Gearshifting:

Included

Transmission Crankshaft:

Included

Fuel System:

Included

Cooling System:

Included

Electrical System:

Included

Front Rear Wheels:

Included

Front Rear Brakes:

Included

Front Fork Steering:

Included

Rear Suspension:

Included

Servicing Information:

Included

Page Count

Estimated Pages:

N/A (Digital Download)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, tuning, and troubleshooting of the two-stroke engine.

Fuel System:

Carburetor servicing, adjustments, jetting, fuel lines, and fuel tank maintenance.

Cooling System:

Radiator, hoses, coolant specifications, and fan operation (if applicable to model variant).

Transmission:

Gearbox inspection, repair, gear shifting mechanism, clutch assembly, and kick starter service.

Electrical System:

Ignition system, lighting, charging system (if applicable), wiring diagrams, and component testing.

Brakes:

Front and rear brake system servicing, fluid replacement, caliper maintenance, and pad replacement.

Suspension:

Front fork servicing (oil changes, seal replacement), rear shock absorber maintenance, and linkage lubrication.

Wheels Tires:

Wheel bearing maintenance, tire pressure recommendations, and rim inspection.

Steering:

Steering head bearing service and adjustment.

Procedures Included

Disassembly Assembly:

Step-by-step instructions for major component removal and installation.

Routine Maintenance:

Detailed procedures for oil changes, filter replacements, spark plug servicing, and chain adjustments.

Troubleshooting Diagnostics:

Common problems, diagnostic charts, and systematic approaches to identify and resolve issues.

Engine Rebuild:

Comprehensive guidance for piston, cylinder, crankshaft, and connecting rod service.

Carburetor Tuning:

Jetting information, mixture adjustments, and idle speed settings for optimal performance.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to full engine and component rebuilds.

📊 Manual Specifications

File Format

Quality:

High quality diagrams and instructions

Searchability:

Assumed searchable due to PDF format

Print Quality

Printable:

All pages are printable

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 2-stroke, reed valve, Suzuki Advanced Combustion System (S-ACCS)

Displacement:

84.7 cm³ (5.17 cu. in.)

Bore X Stroke:

48.0 x 46.6 mm (1.89 x 1.83 in.)

Compression Ratio:

9.1:1 (RM85) / 9.3:1 (RM85L) (Approximate, may vary based on tuning)

Performance

Horsepower Ps:

Approx. 17.7 PS @ 11,000 rpm (RM85)

Torque Nm:

Approx. 11.0 Nm @ 10,000 rpm (RM85)

Fuel System

Carburetor:

Keihin PWK28 (28mm flat slide carburetor)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Oil Mixture:

2-stroke engine oil mixed with gasoline (typically 20:1 or 50:1 depending on oil and usage, refer to manual for exact specifications).

🔧 Transmission

Standard

Type:

6-speed constant mesh

Clutch:

Wet multi-plate

Features

Gear Ratios:

Specific gear ratios will be detailed within the manual.

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Length:

Approx. 1,850 mm (72.8 in.)

Width:

Approx. 750 mm (29.5 in.)

Height:

Approx. 1,120 mm (44.1 in.)

Wheelbase:

Approx. 1,280 mm (50.4 in.)

Weights

Dry Weight:

Approx. 77 kg (169.8 lbs)

Wet Weight:

Approx. 85 kg (187.4 lbs) (Approximate, including all fluids)

🛡️ Safety Features

Ratings

Vehicle Type:

Motocross/Off-road Motorcycle. Safety features focus on rider control and protection during operation.

Active Features

Braking System:

Disc brakes front and rear for effective stopping power.

Passive Features

Frame:

Strong chassis designed for durability and handling on rough terrain.

💡 Technology Features

Infotainment

Features:

N/A (Motocross motorcycle, focus is on performance and mechanical systems).

Driver Assistance

Features:

N/A (Motocross motorcycle).

Connectivity

Features:

N/A (Motocross motorcycle).

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific recommendations based on usage, but typically every few riding hours for premix or gearbox oil.

Air Filter:

Frequent cleaning/replacement recommended, especially in dusty conditions.

Spark Plug:

Regular inspection and replacement based on condition and plug gap specifications.

Piston Rings:

Recommended replacement at intervals specified in the manual based on hours of use or performance degradation.

Fluid Specifications

Coolant:

Permanent type antifreeze coolant (e.g., 50% solution of ethylene glycol) specified in the manual.

Transmission Oil:

API GL-4 SAE 80W/90 gear oil (or equivalent as specified in manual).

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).

Known Issues

Power Valve:

Can accumulate carbon and require cleaning or servicing for optimal performance.

Carburetor:

Can be sensitive to jetting and altitude adjustments; requires periodic cleaning and tuning.

Engine Rebuild Frequency:

Two-stroke engines, especially when ridden hard, require more frequent top-end rebuilds (piston, rings) than four-stroke engines.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation known for its wide range of products, including motorcycles, automobiles, and marine engines.

Model Evolution

Rm Series:

The RM series has a long and successful history in motocross racing, with continuous development focused on performance and rider feedback.

Production

Rm85 Introduction:

The RM85 was introduced to cater to the junior motocross market, offering a smaller displacement yet potent package.

🏆 Awards & Recognition

Recognitions

Motocross Reputation:

Suzuki's RM line is highly regarded in the motocross community for its performance and durability. Specific awards for the 2009 RM85 are not detailed here but the model benefits from the RM series' established reputation.