Kawasaki Vulcan VN1700 (2009 to 2010) Classic Tourer Service M

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The Vulcan VN1700 Classic Tourer, produced for the 2009 and 2010 model years, is a cruiser touring motorcycle renowned for its substantial 1700cc V-twin engine, delivering robust power and torque...

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Typ: Motorcycle

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Art.-Nr: 60817

Stichworte: 2009 2010 Kawasaki Motorcycle Motorcycles Vulcan Vulcan VN1700 Classic Tourer

Produktvarianten

Beschreibung

The Vulcan VN1700 Classic Tourer, produced for the 2009 and 2010 model years, is a cruiser touring motorcycle renowned for its substantial 1700cc V-twin engine, delivering robust power and torque for comfortable long-distance riding. This model, identified by the model code VN1700B, combines classic styling with modern amenities, including an integrated audio system and available ABS on certain trims, making it a versatile choice for riders who appreciate both heritage and contemporary features. Its engineering emphasizes reliability and a smooth, powerful riding experience, reflecting a commitment to quality in the large-displacement cruiser segment. This comprehensive service manual provides in-depth information for the Vulcan VN1700 Classic Tourer, covering all essential aspects of maintenance, repair, and troubleshooting. With 728 pages of detailed instructions, diagrams, and specifications, it serves as an indispensable resource for owners and technicians alike. The manual offers step-by-step guidance on engine assembly and disassembly, fuel system and ignition system servicing, transmission and drive system maintenance, electrical system diagnostics, and chassis component overhauls, including suspension and braking systems. It also details routine maintenance schedules, fluid specifications, and provides crucial diagnostic charts to address common issues, ensuring the optimal performance and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Vulcan VN1700 Classic Tourer

Year:

2009-2010

Codes

Model Code:

VN1700B (Classic Tourer)

👋 Introduction

Market Position

Segment:

Cruiser Touring Motorcycle

Target Audience:

Kawasaki Vulcan VN1700 Classic Tourer owners and technicians seeking detailed repair and maintenance information.

Competitive Analysis

Value Proposition:

Provides essential technical data for owners to perform maintenance, reduce repair costs, and ensure the longevity of their motorcycle.

Key Features

Completeness:

Covers all aspects of the motorcycle, from routine maintenance to major repairs, including troubleshooting and specifications.

Visuals:

Features numerous pictures and diagrams to aid in understanding procedures and identifying components.

Part Ordering Aid:

Includes part diagrams that are essential for identifying and ordering replacement parts correctly.

📋 Manual Details

Coverage Areas

Applicable Models:

Kawasaki Vulcan VN1700 Classic Tourer

Applicable Years:

2009, 2010

Page Count

Pages:

Manual Type

Type:

Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine assembly, disassembly, inspection, tuning, cooling system, lubrication system, fuel system (EFI), ignition system, emissions control.

Transmission:

Clutch operation and inspection, gearbox assembly and disassembly, shifting mechanism, final drive (belt drive system).

Electrical:

Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, starter clutch), lighting system (headlight, taillight, turn signals), ignition system components, instrumentation, horn, battery maintenance.

Chassis:

Frame inspection and repair, suspension (front fork disassembly, rear shock absorber), steering system, wheel bearings, brake system (hydraulic front and rear brakes, ABS if equipped), tire and wheel service.

Bodywork:

Fairing removal and installation, saddlebag mounting and removal, seat assembly, fenders, fuel tank service, control levers and cables.

Fuel System Details:

Detailed inspection and servicing of fuel injectors, throttle body, fuel pump, and fuel pressure regulator. Diagnostic procedures for EFI fault codes.

Ignition System Details:

Testing of ignition coils, spark plug caps, and ECU control of ignition timing. Specifications for spark plug gap and resistance.

Procedures Included

Maintenance:

Routine checks, oil changes, filter replacements, spark plug replacement, coolant checks, brake fluid checks, drive belt tension adjustment, general lubrication.

Troubleshooting:

Diagnostic charts for common problems, electrical system troubleshooting, engine performance issues, starting difficulties.

Repair:

Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems.

Specifications:

Torque specifications for all fasteners, valve clearance specifications, engine component measurements, fluid capacities, electrical component resistances.

Diagnostics:

Procedures for checking engine control unit (ECU) fault codes, sensor testing, and diagnostic procedures for the fuel injection system.

Suspension Overhaul:

Complete guide for disassembling, servicing, and reassembling the front fork assembly, including seal replacement and oil level/type specifications. Rear shock absorber inspection and replacement procedures.

Brake System Overhaul:

Instructions for brake caliper servicing, piston replacement, brake line inspection, and complete brake bleeding procedures. Master cylinder inspection.

Wheel And Tire Service:

Guidelines for wheel bearing inspection and replacement, tire mounting and balancing, and specifications for wheel alignment.

Technical Depth

Depth:

Comprehensive coverage from basic rider maintenance to full engine rebuilds and advanced electrical diagnostics.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures (e.g., clutch holding tool, bearing pullers).

📊 Manual Specifications

File Format

Compatibility:

Windows and Mac OS

Searchability:

Searchable PDF content for quick information retrieval.

Instant Download:

Print Quality

Printability:

Fully printable pages for on-site workshop use.

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper Type Equivalent:

High-quality print output on standard paper.

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, V-twin, SOHC, 4 valves per cylinder

Displacement:

1700 cc (103.6 cu in)

Bore X Stroke:

102.0 x 104.0 mm (4.02 x 4.09 in)

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower Estimated:

Approx. 90-95 HP (This is an estimate; the manual would provide exact figures or specify for tested conditions.)

Torque Estimated:

Approx. 105-110 lb-ft (This is an estimate; the manual would provide exact figures.)

Fuel System

Type:

Fuel Injection (DFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Ignition

Type:

Digital CDI with electronic advance

Lubrication

System:

Forced lubrication, wet sump with oil cooler

🔧 Transmission

Standard

Type:

6-speed constant mesh

Features

Clutch:

Wet, multi-disc

Final Drive:

Belt drive

Gear Ratios:

Specific gear ratios for each of the 6 speeds are detailed within the manual for performance analysis and troubleshooting.

📐 Dimensions

Exterior

Length Overall:

Approx. 2,500 mm (98.4 in)

Width Overall:

Approx. 965 mm (38.0 in)

Height Overall:

Approx. 1,440 mm (56.7 in)

Wheelbase:

Approx. 1,695 mm (66.7 in)

Weights

Curb Weight:

Approx. 363 kg (800.3 lbs)

Fuel Capacity:

20 Liters (5.3 US gal)

🛡️ Safety Features

Ratings

Available on some models/trims (ABS variant)

Active Features

Braking System:

Dual front disc brakes, single rear disc brake. (Specific caliper and rotor sizes would be in the manual.)

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals.

💡 Technology Features

Infotainment

Audio System:

Integrated audio system with speakers and handlebar controls (standard on Tourer model). Manual covers basic operation and fuse locations.

Driver Assistance

Available Anti-lock Braking System provides enhanced safety during braking, especially in adverse conditions. Manual details system operation and troubleshooting.

Connectivity

Indicators:

Full instrument cluster with analog speedometer, digital tachometer, fuel gauge, gear position indicator, clock, and various warning lights.

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first (check manual for specifics).

Air Filter Cleaning:

Every 6,000 km (3,700 miles) or annually.

Spark Plug Replacement:

Every 12,000 km (7,500 miles) or annually.

Coolant Replacement:

Every 24,000 km (15,000 miles) or 2 years.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified (Manual will specify exact specifications and capacity).

Coolant Type:

Kawasaki Genuine Coolant or equivalent high-quality ethylene glycol-based coolant, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4 (Manual will specify exact type and requirements for bleeding).

Final Drive Oil:

Belt drive; manual specifies inspection and any associated lubrication points if applicable.

Known Issues

Fuel Injection:

While generally reliable, owners may encounter minor idling inconsistencies or sensor issues. The manual's troubleshooting section is key for diagnosis.

Drive Belt:

Regular inspection for wear and proper tension is crucial. The manual provides the correct tension specifications.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries, Ltd. has a long history of producing motorcycles, known for performance and innovation, particularly in the cruiser and sportbike segments.

Model Evolution

Vulcan Lineage:

The Vulcan 1700 series builds upon Kawasaki's cruiser heritage, offering a blend of classic styling and modern technology. The VN1700 platform replaced previous larger displacement Vulcans and introduced features like electronic fuel injection and sometimes ABS.

Production

Manufacturing Location:

Japan (Typically Kawasaki's global manufacturing bases)

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

While specific awards for the 2009-2010 models are not widely publicized, the Vulcan 1700 series generally received positive reviews for its comfortable ride, V-twin power delivery, and touring amenities, positioning it as a strong contender in the large-displacement cruiser market.