Target Audience:
Owners of Kawasaki Versys KLE650 (2010-2011), DIY mechanics, and professional technicians seeking authentic factory documentation.
Motorcycle Segment:
Adventure Sport / Sport Touring.
Manual Authenticity:
Genuine factory manual, not a third-party reproduction. Provides access to information equivalent to what professional technicians utilize.
Value Proposition:
Enables owners to perform maintenance and repairs, diagnose faults, understand complex systems, and save significantly on labor costs. Offers detailed illustrations, diagrams, specifications, and troubleshooting guides.
Coverage Scope:
Complete factory repair and service procedures for all styles of the 2010-2011 Kawasaki Versys KLE650.
Estimated Page Count:
Hundreds (Specific count not provided, but stated as comprehensive)
Manual Type:
Factory Service Repair Manual
Authenticity Claim:
Actual Genuine Repair Service Factory Manuals.
File Format:
PDF Download
Covered Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Electrical System Detail:
Comprehensive coverage including wiring diagrams, component testing, troubleshooting procedures for all electrical components (ignition, lighting, charging, instrumentation, sensors, ECU).
Included Procedures:
Detailed step-by-step repair and maintenance procedures, troubleshooting, diagnostics, routine servicing, component replacement, engine rebuilds, electrical system tracing, and system analysis.
Troubleshooting Guide:
Advanced troubleshooting guide to diagnose and correct problems, including fault symptom analysis and component testing techniques.
Performance Tuning:
Instructions for tuning and adjustments to optimize performance are included.
Depth Of Coverage:
Comprehensive. Covers everything from fundamental maintenance to advanced diagnostics and repair, mirroring factory technician knowledge. Includes secret techniques used by top mechanics and guidance for owners to effectively communicate with service professionals.
Diagnostic Techniques:
Details on diagnosing engine fault symptoms, testing suspected parts using specific methods, and analyzing engine management systems.
Illustrations Diagrams:
Contains all necessary illustrations, drawings, and photos to guide repair procedures.
PDF Quality:
High resolution, printable.
Searchability:
Searchable PDF, allowing users to quickly find information.
Printability:
Printable without any restriction (entire manual or specific pages).
Binding:
Digital Download (PDF), allowing for custom printing.
Digital Storage:
Can be saved to hard drive or burned to CD-ROM.
Engine Type:
4-stroke, liquid-cooled, DOHC, parallel-twin
Displacement:
649 cc (39.6 cu in)
Bore X Stroke:
83.0 x 60.0 mm (3.27 x 2.36 in)
Compression Ratio:
10.6:1
Horsepower Est:
Approx. 64 hp @ 8000 rpm (Note: Specific official HP figures may vary by region and dyno testing; manual provides precise figures).
Torque Est:
Approx. 44.3 lb-ft @ 7000 rpm (Note: Specific official torque figures may vary by region and dyno testing; manual provides precise figures).
Fuel Delivery:
Digital Fuel Injection with dual 38mm throttle bodies.
Ignition:
TCBI with electronic advance.
Fuel Type:
Unleaded gasoline.
Valve Train:
DOHC, 8 valves.
Cooling Method:
Liquid-cooled
Transmission Type:
6-speed constant mesh, return shift.
Optional Transmissions:
N/A for this model year.
Clutch Type:
Wet, multiple-disc, manual.
Gear Ratios:
Specific gear ratios are detailed in the manual for each gear.
Safety Standards:
Adheres to all applicable Kawasaki safety engineering standards for motorcycles.
Braking System Front:
Dual 300 mm petal-type discs, 2-piston calipers. (Optional ABS available on some models).
Braking System Rear:
220 mm petal-type disc, 1-piston caliper. (Optional ABS available on some models).
Lighting:
Dual headlights, LED taillight. Specifications for bulb types and wattages are detailed in the manual.
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, clock, gear position indicator, trip meters, coolant temperature warning. Detailed electrical diagrams for troubleshooting are in the manual.
ABS:
Anti-lock Braking System (ABS) was an optional feature on some 2010-2011 models. Manual covers ABS system diagnostics and components.
Charging System:
12V charging system with alternator and battery. Manual details stator, regulator/rectifier testing.
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 6 months. (Specific interval detailed in manual).
Valve Clearance Check Interval:
Typically at 24,000 km (15,000 miles). (Specific interval detailed in manual).
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA or MA2 recommended. (Manual specifies exact grades and capacities).
Coolant Type:
High-quality ethylene glycol-based coolant, 50/50 mix with distilled water. (Manual specifies capacity and type).
Brake Fluid Type:
DOT 4 brake fluid. (Manual specifies type and bleeding procedures).
Gear Oil Type:
Kawasaki specifies specific gear oil for the transmission and final drive; details are within the manual.
Common Wear Items:
Chain and sprockets, brake pads, tires. Potential for minor electrical gremlins if not maintained, but generally robust.
Specific Recalls:
Recalls, if any, would be specific to VIN and region. The manual assists in identifying and rectifying issues related to any recall campaigns.
Comprehensive Schedule:
The manual provides a detailed maintenance schedule covering all aspects of the motorcycle at various mileage or time intervals.
Kawasaki Motorsports:
Kawasaki has a long and successful history in motorcycle racing and performance engineering, which informs the design and technology of models like the Versys.
Versys Lineage:
The Versys line was introduced to offer a versatile, sport-touring oriented motorcycle based on the popular Ninja 650 platform, emphasizing comfortable ergonomics and adaptable performance.
Manufacturing Location:
Likely manufactured in Japan by Kawasaki Heavy Industries, Ltd. (Specific plant details not in product info).
