Arctic Cat 400 TRV ATV 2010 Service Repair Workshop Manual

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This manual covers the 2010 400 TRV All-Terrain Vehicle (ATV). The 400 TRV is a mid-size utility ATV known for its versatility in recreational and moderate work applications, often praised...

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Typ: Atv

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Art.-Nr: 74855

Stichworte: 2010 400 TRV Arctic Cat ATV Misc Powersports

Produktvarianten

Beschreibung

This manual covers the 2010 400 TRV All-Terrain Vehicle (ATV). The 400 TRV is a mid-size utility ATV known for its versatility in recreational and moderate work applications, often praised for its comfortable ride, reliable engine, and capable suspension. The brand has a long history in powersports, with its ATVs generally receiving positive reviews for utility and value. The TRV designation suggests enhanced capability in varying terrain, potentially including passenger capability. This model is powered by a liquid-cooled, four-stroke, single-cylinder engine with approximately 375cc displacement, featuring a SOHC valve train and a carbureted fuel system. It is equipped with a CVT automatic transmission, selectable 2WD/4WD, and hydraulic disc brakes on all wheels. This comprehensive service repair workshop manual provides detailed information for the maintenance, repair, and servicing of the 2010 400 TRV ATV. It covers all major systems, including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, steering, braking system, and electrical system. The manual includes procedures for scheduled maintenance, engine and transmission repair, suspension and steering service, brake system servicing, and electrical diagnostics. Additionally, it offers troubleshooting guidance, technical specifications, and torque values crucial for accurate repairs. This resource is designed to assist owners, mechanics, and technicians in maintaining the optimal performance and longevity of their 400 TRV.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 TRV

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Vin Code:

Arctic Cat VINs typically start with '4X4' followed by manufacturer and model codes.

👋 Introduction

Market Position

Segment:

Mid-size utility ATV, known for its versatility in recreational and moderate work applications.

Competitors 2010:

Polaris Sportsman 400, Can-Am Outlander 400, Yamaha Grizzly 450, Kawasaki Brute Force 300/400.

Competitive Analysis

Key Strengths:

Often praised for its comfortable ride, reliable engine, and capable suspension for its class.

Key Features

Trv Designation:

TRV typically indicates a 'Traction-Rapid-Vent' or similar feature, implying enhanced capability in varying terrain and potentially a rider-forward seating position or passenger capability.

Engine Size Class:

400cc class, a popular and balanced displacement for a wide range of ATV uses.

Target User:

Recreational riders, trail enthusiasts, and those needing a capable but not overly powerful utility ATV.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service, repair, and maintenance for the 2010 Arctic Cat 400 TRV ATV.

Page Count

Estimated Page Count:

Information not explicitly provided, but typical comprehensive service manuals for ATVs of this era are 500+ pages.

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, cylinder head, pistons, crankshaft, camshaft, valves, lubrication system, cooling system.

Fuel System:

Fuel tank, fuel pump, fuel filter, carburetor (or EFI system if applicable), fuel lines, fuel injection system (if equipped).

Ignition System:

Ignition coils, spark plugs, CDI unit, stator, wiring.

Transmission:

Automatic transmission (CVT), drive clutch, driven clutch, belt inspection and replacement, gearcase, differential.

Drivetrain:

Driveshafts, CV joints, axles, wheel hubs, transfer case (if applicable).

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Steering column, tie rods, steering knuckles, power steering system (if equipped), alignment.

Braking System:

Hydraulic brake system, brake calipers, brake pads, brake discs, master cylinder, brake lines, bleeding procedures.

Electrical System:

Battery, charging system (alternator/stator), starting system (starter motor), lighting, ignition switch, relays, fuses, wiring diagrams.

Body And Frame:

Frame inspection, body panels, fenders, racks, seat, handlebar, controls.

Troubleshooting:

Diagnostic procedures, common problems and solutions for all major systems.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, lubrication points, valve adjustments, spark plug checks.

Engine Repair:

Complete engine rebuilds, piston and cylinder replacement, camshaft and valve train service.

Transmission Repair:

Clutch service, gearcase overhaul, drive belt replacement and adjustment.

Suspension And Steering Service:

Component replacement, alignment adjustments, steering system diagnostics.

Brake System Service:

Brake pad replacement, caliper servicing, fluid flush and bleeding.

Electrical Diagnostics:

Wiring diagram interpretation, component testing, troubleshooting electrical faults.

Carburetor Rebuild Or Efi Calibration:

Detailed steps for cleaning, tuning, or recalibrating the fuel delivery system.

Torque Specifications:

Precise torque values for all critical fasteners and components.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, allowing for quick access to information.

Print Quality

Printability:

Designed for printing, with clear diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Displacement:

375cc (approximate, actual may vary slightly based on specific model variants)

Bore X Stroke:

Specifications typically found within the manual. Likely around 80mm x 74mm.

Cooling System:

Liquid-cooled

Valve Train:

SOHC (Single Overhead Camshaft), 2 valves per cylinder (typical for this class).

Performance

Horsepower Estimate:

Approximately 25-30 HP (varies by tuning and exact configuration).

Torque Estimate:

Approximately 20-25 lb-ft (varies by tuning and exact configuration).

Fuel System

Fuel Delivery:

Carbureted (likely Mikuni or Keihin).

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Typically around 3.5 - 4.5 gallons.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Gear Selection:

High, Low, Neutral, Reverse, Park.

Drive System:

2WD/4WD selectable with locking front differential.

Features

Clutch Type:

CVT primary and secondary clutches with belt drive.

Gearcase Fluid:

Specific API GL-4 or GL-5 gear oil, capacity typically around 0.5 liters (refer to manual for exact specification).

📐 Dimensions

Exterior

Length:

Around 83-85 inches (210-216 cm).

Width:

Around 46-48 inches (117-122 cm).

Height:

Around 48-50 inches (122-127 cm).

Wheelbase:

Around 50-52 inches (127-132 cm).

Cargo

Front Rack Capacity:

Typically around 50 lbs (23 kg).

Rear Rack Capacity:

Typically around 100 lbs (45 kg).

Weights

Dry Weight:

Around 550-600 lbs (250-272 kg).

Towing Capacity:

Typically around 1000-1050 lbs (454-476 kg).

Ground Clearance:

Around 8-10 inches (20-25 cm).

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA 1-2003 and 1-2008 requirements for ATVs.

Active Features

Braking System:

Hydraulic disc brakes on all wheels.

Drive Modes:

Switchable 2WD/4WD and locking front differential for enhanced traction.

Passive Features

Hand Guard Design:

Standard on most models for rider protection.

Footwells:

Full-coverage floorboards with heel guards.

Seat Design:

Comfortable seating position, often designed for rider and potential passenger (TRV models).

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display with speedometer, odometer, trip meter, tachometer, fuel gauge, 2WD/4WD indicator, and gear indicator.

Driver Assistance

Electronic Power Steering:

Optional on some variants or aftermarket, but not standard on all 2010 400 models. Manual would detail if applicable.

Connectivity

Charging Port:

Often equipped with a 12V DC accessory outlet for charging devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Inspection:

Every 20 hours or as needed in dusty conditions; replace annually or as needed.

Spark Plug Inspection And Cleaning:

Every 100 hours or annually.

Cv Belt Inspection:

Every 50 hours or annually. Replace if worn or damaged.

Brake Fluid Flush:

Every 2 years or as recommended.

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or higher.

Engine Oil Capacity:

Approximately 2.0 - 2.5 quarts (1.9 - 2.4 liters) with filter change. (Verify in manual).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CV boots, tie rod ends, brake pads, wheel bearings, and suspension bushings are common wear items on ATVs used frequently.

Cv Belt Durability:

CV belts can be susceptible to premature wear if subjected to excessive heat or improper clutch engagement.

📚 Vehicle History

Brand Heritage

Arctic Cat Atv History:

Arctic Cat has a long history in powersports, dating back to snowmobiles, and entered the ATV market with a focus on ruggedness and performance.

Model Evolution

400 Trv Lineage:

The 400 TRV series represents Arctic Cat's popular mid-size utility ATV offering, evolving with engine upgrades and feature enhancements over the years.

Production

Manufacturing Location:

Arctic Cat ATVs are typically manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

No specific widely publicized awards for the 2010 400 TRV are readily available, but Arctic Cat ATVs generally receive positive reviews for utility and value in their respective segments.