2010 Chevrolet Silverado 2500 HD Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado 2500 HD Year: 2010 👋 Introduction Market Position Segment: Heavy Duty Pickup Truck Target Audience: Owners, professional mechanics, fleet maintenance technicians Competitive...

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Art.-Nr: 47116

Stichworte: 2010 Cars Chevrolet Misc Silverado 2500 HD Truck

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Silverado 2500 HD

Year:

👋 Introduction

Market Position

Segment:

Heavy Duty Pickup Truck

Target Audience:

Owners, professional mechanics, fleet maintenance technicians

Competitive Analysis

Competitors:

Ford F-Series Super Duty, Ram Heavy Duty (2500/3500)

Key Features

Durability:

Known for robust chassis and powertrain options, suited for towing and hauling

Capability:

Class-leading towing and payload capacities for its era

Engine Options:

Powerful gasoline and diesel engine choices catering to diverse work needs

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Diagnostic Coverage:

Extensive diagnostic procedures and troubleshooting trees

Maintenance Coverage:

Scheduled maintenance, fluid changes, filter replacements

Repair Coverage:

Component-level repair instructions, sub-assembly and full assembly procedures

Page Count

Estimated Pages:

Over 2,000 (typical for this model year and scope)

Manual Type

Type:

Factory Service Manual (FSM) Equivalent / Repair Manual Software

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing

Engine Performance:

Fuel delivery, ignition system, emission controls, turbocharger (if applicable)

Transmission Manual:

Manual Transmission (NV4500, NV5600, G56 - if applicable) overhaul, clutch, gears, synchronizers

Transmission Automatic:

Automatic Transmission (e.g., Allison 1000/2000 series) overhaul, valve body, torque converter, solenoids

Drivetrain:

Driveshaft, universal joints, propeller shafts, rear axle assembly, differential, front axle (4WD)

Suspension:

Front suspension (torsion bar or independent), rear suspension (leaf springs), shock absorbers, ball joints, control arms, bushings

Steering:

Power steering system, steering gear, tie rods, steering column, steering wheel

Brakes:

Front and rear brake systems (discs), ABS, master cylinder, brake lines, calipers, rotors, parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter), fuses, relays, wiring diagrams

Lighting:

Headlights, taillights, interior lighting, accessory lighting

Body And Trim:

Body panels, doors, latches, hinges, windows, mirrors, interior trim, upholstery

HVAC:

Heating, Ventilation, and Air Conditioning system components, refrigerant, controls

Infotainment:

Radio, speakers, navigation system, display units

Safety Systems:

Airbags, seat belts, Supplemental Restraint System (SRS)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, lubrication

Component Replacement:

Detailed instructions for replacing major and minor components across all systems

Diagnostics And Troubleshooting:

Step-by-step diagnostic routines for identifying and resolving issues, including DTC (Diagnostic Trouble Code) interpretation

Rebuilding Procedures:

Complete rebuild instructions for engines and transmissions

Alignment:

Wheel alignment specifications and procedures

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all circuits

Torque Specifications:

Precise torque values for critical fasteners

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhauls

Diagnostic Level:

Advanced diagnostics with detailed symptom-to-cause analysis

Repair Detail:

Detailed step-by-step repair instructions with illustrations and diagrams

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if properly OCR'd

Print Quality

Quality:

High-resolution images and clear text, suitable for printing

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline 1:

L96 (6.0L Vortec V8)

Displacement Gasoline 1:

6.0 Liters (364 cu. in.)

Configuration Gasoline 1:

V8, Overhead Valves (OHV), Pushrod design

Horsepower Gasoline 1:

360 hp @ 5400 rpm (approx.)

Torque Gasoline 1:

380 lb-ft @ 4200 rpm (approx.)

Fuel System Gasoline 1:

Sequential Fuel Injection (SFI)

Optional Engine 1

Engine Code Diesel 1:

LLY, LBZ, LMM (6.6L Duramax V8 Turbo Diesel - check specific VIN for exact engine)

Displacement Diesel 1:

6.6 Liters (403 cu. in.)

Configuration Diesel 1:

V8, Turbocharged, Overhead Valves (OHV), Common Rail Fuel System

Horsepower Diesel 1:

365 hp (LBZ/LMM) to 397 hp (LLY - early '06) (approx.)

Torque Diesel 1:

660 lb-ft (LBZ/LMM) to 765 lb-ft (LLY - early '06) (approx.)

Fuel System Diesel 1:

High-Pressure Common Rail (HPCR) with Turbocharging

Performance

Emissions Compliance:

Meets EPA emissions standards for the model year

🔧 Transmission

Standard

Transmission Type Standard:

Based on engine: 6-speed Allison 1000 automatic for diesel, 6-speed manual or 4-speed/6-speed automatic for gasoline (check specific configuration)

Optional

Transmission Type Optional:

Allison 1000/2000 series (6-speed automatic) for diesel engines; Various automatic and manual options for gasoline

Features

Towing Mode:

Integrated tow/haul mode for optimized shift points under load

Transmission Fluid Type Allison:

Dexron VI or equivalent

Transmission Fluid Capacity Allison:

Approx. 12.5 Quarts (11.8 Liters) (check manual for exact capacity)

📐 Dimensions

Exterior

Wheelbase:

Standard Cab: 133.6 inches; Extended Cab/Crew Cab: 143.5 inches (approx.)

Overall Length:

Varies by cab and bed configuration (e.g., 238.4 inches for Crew Cab Short Bed)

Width Without Mirrors:

Approx. 79.9 inches

Height:

Approx. 77.9 inches

Cargo

Bed Length Short:

Approx. 6.6 feet (78.8 inches)

Bed Length Long:

Approx. 8.0 feet (97.1 inches)

Weights

Curb Weight:

Starts around 6,000 lbs and goes up significantly with diesel and options

Gvwr:

Ranges from 8,600 lbs to 10,000 lbs+ depending on configuration

Towing Capacity Max:

Up to 13,000 lbs (GCWR 23,000 lbs) with proper configuration

Payload Capacity Max:

Up to 4,500 lbs+ depending on configuration

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5 Stars (for applicable configurations)

NHTSA Frontal Passenger:

5 Stars (for applicable configurations)

NHTSA Side Driver:

5 Stars (for applicable configurations)

NHTSA Side Rear Passenger:

5 Stars (for applicable configurations)

NHTSA Rollover Resistance:

4 Stars (for applicable configurations)

Active Features

Anti-lock Braking System (ABS) standard

Traction Control:

StabiliTrak stability control, Traction Control

Passive Features

Airbags:

Frontal airbags for driver and front passenger, available side-curtain airbags

Seat Belts:

Three-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD/MP3 player with auxiliary input, available Bose premium audio

Navigation:

Optional factory navigation system integrated into the dashboard display

Driver Assistance

Parking Assist:

Available rear parking assist sensors

Trailer Brake Controller:

Integrated trailer brake controller available for towing applications

Connectivity

Bluetooth:

Available Bluetooth connectivity for hands-free calling and audio streaming

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 3,000-5,000 miles or 6 months (severe service) / 5,000-7,500 miles or 6 months (normal service) - refer to manual

Oil Change Interval Diesel:

Every 5,000-7,500 miles or 6 months (severe service) / 7,500-10,000 miles or 12 months (normal service) - refer to manual, especially for DPF regeneration cycles

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles

Fuel Filter Replacement Diesel:

Every 15,000-25,000 miles, depending on fuel quality and operating conditions

Fluid Specifications

Engine Oil Viscosity Gasoline:

SAE 5W-30 Synthetic Blend or Full Synthetic

Engine Oil Viscosity Diesel:

SAE 15W-40 Synthetic or Conventional Heavy Duty Diesel Engine Oil (API CJ-4 or newer)

Coolant Type:

Dex-Cool Extended Life Antifreeze/Coolant (Orange)

Brake Fluid Type:

DOT 3

Known Issues

Duramax Glow Plugs:

Potential for glow plug issues leading to hard starting in cold weather (common to many diesel engines)

Duramax Egr Cooler:

EGR cooler failures can occur, sometimes leading to coolant leaks into the exhaust or intake (LMM models)

Suspension Wear:

Heavy duty use can lead to premature wear on ball joints, tie rod ends, and bushings, especially with larger tires

Throttle Body Issues:

Occasional issues with electronic throttle bodies causing rough idle or stalling

Transmission Shifting:

Some owners report occasional harsh shifting or hesitation with the Allison transmissions, often addressable with fluid changes or software updates

📚 Vehicle History

Brand Heritage

Chevy Trucks:

Chevrolet has a long and storied history of producing reliable and capable trucks dating back to the early 20th century.

Model Evolution

Silverado Lineage:

The Silverado nameplate replaced the C/K series in 1999, with the 2500 HD representing the heavy-duty variant designed for demanding work.

Third Generation:

The 2010 model year falls within the third generation of Silverado HD trucks (2007-2010), which saw significant updates in styling, powertrain, and chassis.

Production

Manufacturing Locations:

Fort Wayne, Indiana; Oshawa, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Jdpowers Initial Quality:

Historically, Silverado models have received varying J.D. Power Initial Quality Study ratings, with some years performing better than others within the heavy-duty segment.

Motor Trend Truck Of The Year:

While the 2010 specific model might not have won outright, the Silverado line has a history of being a strong contender and a past winner of this award.

Ratings

Vin Decoder Importance:

Crucial for confirming exact engine, transmission, drivetrain, and trim level for precise manual referencing.