🏷️ Basic Information

Make:

Ford

Model:

Fusion Hybrid

Year:

2010

Platform:

CD3 (Mazda 6 based)

👋 Introduction

Segment:

Mid-size Sedan, Hybrid Segment

Key Competitors:

Toyota Camry Hybrid, Honda Accord Hybrid, Hyundai Sonata Hybrid

Powertrain Type:

Full Hybrid (HEV)

Body Style:

4-door Sedan

📋 Manual Details

Primary Coverage:

North America

Secondary Coverage:

Global markets where Fusion Hybrid was sold

Estimated Page Count:

Approximately 2000+ pages (typical for comprehensive service manuals)

Type:

Service and Repair Manual

Instructional Level:

Dealer-level instructional guides suitable for professionals and amateurs.

Language:

English

Digital Format:

PDF

Extractability:

If a zip file, requires extraction using WinRAR or 7-Zip.

📖 Manual Coverage

Powertrain:

2.5L Atkinson Cycle I4 Hybrid Engine, Hybrid Transaxle, Battery Management System

Chassis:

Front and Rear Suspensions, Steering System, Brake System (including regenerative braking)

Electrical:

Complete Electrical System, Wiring Diagrams, Lighting, Audio, HVAC Controls, Powertrain Control Module (PCM), Hybrid Control Module (HCM)

Body:

Bodywork, Chassis Frame, Doors, Glass, Interior Trim

Heating Air Conditioning:

HVAC system, including climate control, A/C compressor, and refrigerant handling.

Wheels Tires:

Tire pressure monitoring, wheel alignment, tire and wheel replacement.

Drivetrain:

Propeller shafts (if applicable to rear-drive components in hybrid system), front axle components.

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections

Repair:

Engine Mechanical and Electrical Repair, Transmission Overhaul, Brake Component Replacement, Suspension and Steering Linkage Repair, HVAC Component Service

Diagnostics:

Troubleshooting Charts, Diagnostic Trouble Codes (DTCs) interpretation, Component Testing

Hybrid Specific Procedures:

Hybrid battery diagnostics and service, high-voltage system safety precautions, hybrid transaxle service, regenerative braking system analysis.

Depth:

Comprehensive, including detailed component removal/installation, specifications, and diagnostic procedures.

Schematics:

Includes technical information and schematics (wiring diagrams, hydraulic schematics etc.).

📊 Manual Specifications

Compatibility:

All Windows OS, Smartphones, Tablets with PDF reader

Printability:

Fully printable, allowing users to print specific pages or the entire document.

Binding:

N/A (Digital PDF format)

Paper:

N/A (Digital PDF format)

PDF Reader:

Adobe PDF Reader recommended for optimal display of images and graphics.

⚙️ Engine Specifications

Engine Type:

2.5L Atkinson Cycle I4 Hybrid Engine

System Horsepower:

Approximately 175 hp (combined system output)

Engine Torque:

136 lb-ft @ 4500 rpm (gasoline engine only)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Electric Motor Type:

Permanent Magnet Synchronous Motor

Battery Type:

Nickel-Metal Hydride (NiMH)

Battery Voltage:

270-330V DC (nominal)

🔧 Transmission

Transmission Type:

Electronic Continuously Variable Transmission (eCVT) integrated with hybrid system

Optional Transmission:

N/A (Hybrid models are exclusively eCVT)

Hybrid Modes:

EV Mode, Hybrid Driving Mode, Regenerative Braking

📐 Dimensions

Length:

190.6 inches

Width:

72.9 inches

Height:

57.1 inches

Wheelbase:

107.4 inches

Curb Weight:

Approximately 3700 - 3800 lbs

Trunk Volume:

Approximately 13.0 cu ft (compromised by hybrid battery)

🛡️ Safety Features

NHTSA Front Crash Rating:

5-Star (for 2010 model year)

IIHS Top Safety Pick:

Yes (for 2010 model year)

ABS:

Standard Anti-lock Braking System

Esc:

Standard Electronic Stability Control (AdvanceTrac)

Airbags:

Frontal, Side-curtain, and Front-seat Side Airbags

💡 Technology Features

Infotainment System Name:

Ford SYNC (optional, depending on trim)

Audio System:

Standard AM/FM/CD with auxiliary input, optional premium sound systems

Cruise Control:

Standard Adaptive Cruise Control (availability depends on trim/options)

Parking Assistance:

Optional Rear Parking Sensors

Bluetooth:

Available with SYNC system

Dashboard Display:

Dedicated hybrid information display showing energy flow, fuel economy, and EV mode status.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (synthetic blend recommended)

Tire Rotation Interval:

Every 7,500 miles

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months

Engine Oil Specification:

SAE 5W-20 (Ford Recommended)

Coolant Specification:

Ford Super Coolant (VC-3DIL-B or equivalent)

Brake Fluid Specification:

DOT 3

Common Wear Items:

Brake pads, tires, front suspension components (control arms, ball joints), potentially hybrid battery degradation over very long term.

Potential Hybrid System Concerns:

While generally reliable, the hybrid battery is a high-voltage component requiring specialized diagnosis if issues arise. The eCVT system is robust but can require specific fluid changes as per manufacturer recommendations.

📚 Vehicle History

Ford Hybrid History:

Ford's commitment to hybrid technology dates back to the Escape Hybrid, and the Fusion Hybrid was a significant expansion into the sedan market.

First Generation:

The 2010 Ford Fusion Hybrid was part of the first generation of the Ford Fusion, introduced as a new model for the 2006 model year, with the hybrid variant debuting for 2010.

Manufacturing Location:

Hermosillo, Mexico

🏆 Awards & Recognition

Green Car Of The Year:

Not directly awarded, but praised for its fuel efficiency and environmental credentials.

Epa Fuel Economy City:

Approximately 41 mpg

Epa Fuel Economy Highway:

Approximately 36 mpg