Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle enthusiasts seeking in-depth knowledge.
Positioning:
The XL1200R represents a classic, performance-oriented Sportster model, known for its traditional styling and torquey V-twin engine, appealing to riders seeking a raw, authentic Harley-Davidson experience.
Vehicle Features:
Robust Evolution V-twin engine, classic styling, 5-speed transmission, belt drive, disc brakes, comfortable riding position.
Primary Coverage:
Comprehensive service and repair for 2010 Harley-Davidson Sportster XL1200R
Specific Systems:
Engine, Transmission, Drivetrain, Chassis, Electrical, Fuel System, Ignition System, Brakes, Suspension, Wheels, Tires, Bodywork, Controls, Lubrication, Cooling
Type:
Service and Repair Manual
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the Evolution V-Twin engine.
Fuel System:
Carburetor tuning, fuel injection system diagnostics (EFI), fuel pump, fuel lines, and tank.
Ignition System:
Spark plugs, ignition coils, ignition module, timing, and troubleshooting.
Transmission Drivetrain:
5-speed transmission, clutch operation, primary drive, belt drive system, final drive belt inspection and replacement.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starting system, instrumentation, and diagnostic trouble codes (DTCs).
Brake System:
Front and rear brake caliper service, brake fluid replacement, master cylinder and slave cylinder maintenance, brake line inspection.
Suspension Steering:
Front fork service (oil changes, seal replacement), rear shock absorber maintenance, steering head bearing adjustment and replacement.
Wheels Tires:
Wheel bearing inspection, tire pressure recommendations, tire replacement procedures.
Bodywork Frame:
Fender removal/installation, fuel tank mounting, seat assembly, frame inspection, and basic body panel adjustments.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though this is belt drive), tire pressure checks.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, and starting problems, often cross-referenced with DTCs.
Repair Rebuild:
Detailed step-by-step instructions for component repair, overhaul, and replacement, including torque specifications.
Diagnostic Procedures:
Systematic diagnostic flowcharts and procedures for identifying and rectifying faults.
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific repair procedures.
Depth:
Comprehensive, covering basic owner maintenance to full engine and transmission rebuilds. Includes detailed diagrams and specifications.
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200 cc (73.2 cu in)
Bore X Stroke:
3.500 in x 3.812 in (88.9 mm x 96.8 mm)
Valve Train:
Overhead valve (OHV), 2 valves per cylinder, pushrod actuated
Horsepower Estimated:
Approx. 65-70 HP (figures can vary based on specific tuning and reporting)
Torque Estimated:
Approx. 70-75 lb-ft @ 3200 RPM
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with dual throttle body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent motorcycle oil
Oil Capacity With Filter:
3.0 US qt (2.8 L)
Cooling Method:
Air-cooled
Crash Test Ratings:
N/A (Motorcycles are not subject to the same standardized crash testing as passenger cars)
Braking System:
Dual-action, front hydraulic disc brake; rear hydraulic disc brake.
Lighting:
Halogen headlamp, LED tail lamp, stop lamp, amber incandescent stop/turn/tail lamps.
Frame Construction:
Steel frame and swingarm designed for stability and handling.
Tires:
Tubeless tires for improved puncture resistance.
Audio System:
Typically not equipped with a factory-installed audio system; aftermarket options are common.
Gauges:
Analog speedometer, tachometer, and essential indicator lights (oil pressure, turn signals, neutral, engine diagnostics).
ABS:
Optional or not available on all 2010 Sportster models; check specific vehicle configuration.
Smart Device Integration:
Not typically equipped with factory smartphone integration or Bluetooth.
Engine Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement:
Refer to manual for specific mileage; typically 15,000-30,000 miles (24,000-48,000 km), but inspection recommended earlier.
Drive Belt Tension Check:
Every 2,500 miles (4,000 km).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Engine Oil Spec:
Harley-Davidson Genuine V-Twin 20W-50, API CI-4 or higher, JASO MA certified.
Primary Fluid Spec:
Harley-Davidson Genuine Formula+, SAE 50 or V-Twin Transmission/Primary Chain Lubricant.
Brake Fluid Spec:
DOT 4 hydraulic brake fluid.
Engine Component Wear:
Some earlier Evolution engines experienced issues with oil consumption or valve train noise, addressed through design updates over the years. The 2010 models are generally robust.
Electrical System Concerns:
Occasional reports of regulator/rectifier failure or battery charging issues, often related to high heat or aging components. Proper diagnostic procedures are essential.
Fuel System Maintenance:
Regular cleaning of the throttle body and fuel injectors (if applicable) for EFI models can ensure optimal performance.
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and strong brand culture.
Sportster Lineage:
The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models, evolving from lightweight performance bikes to modern cruisers while retaining its sporty heritage.
Xl1200R Positioning:
The XL1200R (Roadster) variant typically features a more performance-oriented setup, often with dual front disc brakes and a lower handlebar, emphasizing a sportier riding experience compared to other Sportster models.
Manufacturing Location:
United States
