Positioning:
The FLHTK Electra Glide Ultra Limited is Harley-Davidson's flagship touring motorcycle, designed for long-distance comfort and premium features. This manual serves owners and technicians maintaining this high-end touring machine.
Competition:
Competes with other premium touring motorcycles from brands like Indian (Roadmaster) and some European manufacturers, offering a blend of power, comfort, and classic American styling.
Features:
Large fairings, ample luggage capacity (hard saddlebags and tour-pak), comfortable seating for rider and passenger, advanced infotainment system, cruise control, often equipped with rider comfort features like heated grips and seat.
Engine System Details:
Twin Cam 103ci (1690cc) V-Twin engine, cylinder head removal and installation, piston and ring service, crankshaft and connecting rod procedures, camshaft replacement, oil pump and lubrication system, cooling system (air-cooled with oil cooler).
Fuel Injection Ignition:
Electronic Sequential Port Fuel Injection (ESPFI) system, throttle body servicing, fuel pump and filter replacement, ignition system components, spark plug service, diagnostic codes (DTCs).
Transmission Drivetrain Details:
6-speed Cruise Drive transmission, clutch operation and adjustment, primary drive system, final drive belt inspection and tensioning, gear engagement troubleshooting.
Suspension Steering Details:
Front fork servicing (oil change, seal replacement), rear shock absorber inspection and replacement, steering head bearing adjustment, wheel bearing service.
Brake System Details:
Hydraulic disc brakes (front and rear), brake caliper servicing, master cylinder replacement, brake fluid bleeding procedures, ABS system components and troubleshooting (if equipped).
Electrical System Details:
Battery maintenance and testing, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting systems (headlights, taillights, turn signals), instrumentation, accessory circuits, CAN bus diagnostic procedures, sensor testing.
Bodywork Fairings Details:
Fairing removal and installation, saddlebag and tour-pak servicing, seat removal, windshield adjustment, body panel repairs and finishing.
Comfort Convenience Details:
Audio system operation and troubleshooting, cruise control system, heated grips, heated seat (if equipped), internal fairing components.
Major Repairs:
Engine disassembly and reassembly, transmission overhaul, suspension component replacement, electrical system diagnostics and repair.
Diagnostics:
Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble code (DTC) interpretation and resolution, using diagnostic tools.
Maintenance Tasks:
Oil and filter changes, spark plug replacement, air filter servicing, brake fluid flush, clutch adjustment, drive belt inspection, chassis lubrication.
Special Tools:
Identification and usage of specific tools required for various service procedures.
Depth:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and electrical schematics.
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Torque:
Approx. 104.7 lb-ft @ 3500 RPM (142 Nm)
Horsepower:
Not officially rated but typically in the 75-85 HP range.
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent motorcycle oil meeting Harley-Davidson specifications.
Oil Capacity:
4.0 US qt (3.8 L) (with filter change)
Audio System:
Harley-Davidson Advanced Audio System with integrated radio (AM/FM/WB), CD player, optional CB/intercom, and auxiliary input. Often features handlebar-mounted controls and clear LCD display.
Navigation:
Often equipped with a factory navigation system (Harley-Davidson Road Tech or similar).
Cruise Control:
Standard electronic cruise control system.
Connectivity Features:
Auxiliary input for external devices, potentially Bluetooth for audio streaming on later iterations or aftermarket integrations.
First Service:
1000 miles (1600 km) or 6 months (whichever comes first) - includes oil/filter change, check all fasteners, primary chain tension, clutch adjustment, brake system inspection, etc.
Subsequent Service:
Every 5000 miles (8000 km) or 12 months (whichever comes first) for routine service. More frequent checks for specific items like tire pressure and brake pads.
Engine Oil Change Interval:
Every 5000 miles (8000 km) or annually.
Transmission Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Tension Check:
Every 10,000 miles (16,000 km)
Brake Fluid:
DOT 4 Hydraulic Fluid
Clutch Fluid:
DOT 4 Hydraulic Fluid (if hydraulic clutch)
Fork Oil:
Harley-Davidson Fork Oil (weight varies by application, typically 10W or 15W)
Common Wear Items:
Clutch plates, drive belt, brake pads, wheel bearings, suspension seals, fork bushings.
Potential Electrical Gremlins:
Loose connections, sensor failures (e.g., crank position sensor), battery charging issues, infotainment system glitches can be present in early models.
Engine Performance Quirks:
Some Twin Cam engines of this era could be prone to oil consumption or minor leaks. Overheating in stop-and-go traffic, though the oil cooler helps.
Maintenance Tips:
Regularly inspect and adjust the primary chain tension. Keep battery terminals clean and charged. Ensure proper torque on all fasteners, especially wheel axle nuts.
Heritage:
Harley-Davidson, founded in 1903, is one of the oldest motorcycle manufacturers in the world, known for its iconic cruiser and touring motorcycles.
Electra Glide Lineage:
The Electra Glide line has been a cornerstone of Harley-Davidson's touring range since the 1960s, evolving from the FLH models to incorporate advanced technologies and comfort features.
Ultra Limited Introduction:
The 'Ultra Limited' designation signifies the pinnacle of Harley-Davidson's touring offering, featuring the largest displacement engine and the most amenities.
Manufacturing Location:
United States (various Harley-Davidson assembly plants)
Production Period:
The FLHTK was introduced to the lineup in 2006 and has undergone continuous updates.