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Mercedes Benz ML Class W164 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML Class Chassis Code: W164 Model Year: 2010 👋 Introduction Market Position Vehicle Segment: Mid-size Luxury SUV Competitive Analysis Competitors: BMW X5, Audi...
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Mercedes Benz ML Class W164 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML Class
Chassis Code:
W164
Model Year:
2010
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Luxury SUV
Competitive Analysis
Competitors:
BMW X5, Audi Q7, Lexus RX, Volvo XC90
Key Features
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops
Value Proposition
Manual Benefit:
Provides comprehensive technical information equivalent to factory service manuals, saving on professional labor costs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair Workshop Manual
Page Count
Estimated Pages:
Hundreds (exact count not specified, described as very detailed)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
Compatibility:
Windows and MAC Computers
Licensing
License Type:
Lifetime Use, No Expiry Dates, No Renewal Fees
Usage Limit:
Unlimited Devices
Features
Print Capability:
Printable (single page or entire manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, tuning, repair, lubrication, cooling, fuel, exhaust
Engine Electrical:
Ignition system, starter motor, alternator, sensors, ECU troubleshooting
Transmission Drivetrain:
Automatic transmission service, repair, troubleshooting, transfer case, differentials, axles, driveshafts
Suspension Steering:
Front and rear suspension components, steering system, power steering, wheel alignment
Brakes:
Brake system service, troubleshooting, ABS, ESP, brake fluid, pads, rotors, calipers
Electrical Electronics:
Wiring diagrams, lighting, power windows, seats, mirrors, body control modules (BCM), diagnostic connectors
HVAC:
Heating, ventilation, and air conditioning system service and repair
Body Chassis:
Body panels, doors, bumpers, interior trim, glass replacement, chassis repairs
Safety Systems:
Airbag system service, SRS, seat belt mechanisms
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, service schedules
Troubleshooting:
Diagnostic procedures, common faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
On-board diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs)
Component Replacement:
Detailed instructions for replacing parts like alternators, starters, fuel pumps, etc.
Technical Depth
Depth Level:
Professional Grade (suitable for mechanics and technicians)
Illustrations:
Hundreds of detailed photos and exploded diagrams
Instructions:
Step-by-step instructions for all procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Resolution:
High-resolution for clarity of text and images
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download - printable at user's discretion)
⚙️ Engine Specifications
Primary Engine
Engine Options 2010:
ML350 (3.5L V6), ML550 (5.5L V8), ML63 AMG (6.2L V8)
Performance
Ml350 Horsepower:
Approx. 268 hp @ 6000 rpm (M272 engine)
Ml350 Torque:
Approx. 258 lb-ft @ 2400-5000 rpm (M272 engine)
Ml550 Horsepower:
Approx. 382 hp @ 6000 rpm (M273 engine)
Ml550 Torque:
Approx. 391 lb-ft @ 2800-4800 rpm (M273 engine)
Ml63 Amg Horsepower:
Approx. 507 hp @ 6800 rpm (M156 engine)
Ml63 Amg Torque:
Approx. 479 lb-ft @ 5200 rpm (M156 engine)
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ Octane recommended)
Injection Type:
Sequential Multi-Port Fuel Injection (MPI) / Direct Injection (DI) depending on engine variant
🔧 Transmission
Standard
Transmission Type:
7-Speed Automatic (7G-TRONIC)
Drivetrain:
4MATIC All-Wheel Drive (Standard on most trims)
Features
Transmission Modes:
Comfort (C) and Sport (S) modes
Fluid Specifications
Transmission Fluid Type:
MB 236.14 (e.g., Fuchs Titan ATF 4134 or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 189.1 inches (4803 mm)
Width:
Approx. 75.9 inches (1928 mm)
Height:
Approx. 70.7 inches (1796 mm)
Weights
Curb Weight Ml350:
Approx. 4784 lbs (2170 kg)
Towing Capacity:
Up to 7,200 lbs (3266 kg) with optional towing package
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models tested)
IIHS Top Safety Pick:
Yes (for models tested)
Active Features
Electronic Stability Program:
ESP (Electronic Stability Program) with Crosswind Assist
Traction Control:
Traction Control System (TCS)
Braking Assist:
BAS (Brake Assist System)
Passive Features
Airbags:
Front airbags, side-impact airbags, front and rear side curtain airbags
Seat Belts:
3-point inertia-reel seat belts with pretensioners and belt-force limiters
💡 Technology Features
Infotainment
Infotainment System:
COMAND APS (optional, featuring navigation, CD/DVD changer, AM/FM/Weatherband radio, Bluetooth connectivity)
Driver Assistance
Adaptive Cruise Control:
DISTRONIC (optional)
Parking Assistance:
PARKTRONIC parking sensors (front and rear); optional rearview camera
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming (via COMAND or separate module)
Convenience Features
Keyless Go:
Keyless entry and ignition (optional)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by 'Service A' or 'Service B' via the Flexible Service System (FSS), often around 10,000-15,000 miles or 12 months.
Major Service Intervals:
Refer to FSS for transmission fluid, coolant, brake fluid, spark plugs, and other component replacement schedules.
Fluid Specifications
Engine Oil Type:
MB 229.5 or 229.51 approved synthetic engine oil (e.g., Mobil 1 0W-40, 5W-40, or 5W-30 depending on specific model and climate)
Coolant Type:
MB 325.0 or 326.0 approved Antifreeze/Coolant (typically blue or green)
Brake Fluid Type:
DOT 4 Plus (MB 331.0 approved)
Known Issues
Common Issues W164:
M272/M273 engine balance shaft sprocket wear (check for check engine light, rough idle); transmission conductor plate issues; air suspension compressor failures; evaporator core leaks (HVAC); wheel speed sensor failures; oil cooler leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Brand Reputation:
Luxury, innovation, engineering excellence, performance
Model Evolution
W164 Generation:
Second Generation ML-Class
W164 Introduction Year:
2005 (for model year 2006)
W164 Facelift:
2008 (for model year 2009)
Production
Production Years W164:
2005-2011
Manufacturing Locations:
Tuscaloosa, Alabama, USA; Leipzig, Germany
🏆 Awards & Recognition
Recognitions
IIHS Award 2010:
IIHS Top Safety Pick for 2010
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