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Yamaha ATV 700 Grizzly 2010 Digital Service Repair Manual

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The Grizzly 700, a robust All-Terrain Vehicle (ATV) from the 2010 model year, represents a peak in utility and performance. Renowned for its powerful 686cc liquid-cooled engine with Electronic Fuel...
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Yamaha ATV 700 Grizzly 2010 Digital Service Repair ManualYamaha ATV 700 Grizzly 2010 Digital Service Repair ManualYamaha ATV 700 Grizzly 2010 Digital Service Repair ManualYamaha ATV 700 Grizzly 2010 Digital Service Repair Manual
The Grizzly 700, a robust All-Terrain Vehicle (ATV) from the 2010 model year, represents a peak in utility and performance. Renowned for its powerful 686cc liquid-cooled engine with Electronic Fuel Injection (EFI), it offers exceptional capability for demanding off-road adventures and utility tasks. Key features include automatic transmission with engine braking, the On-Command® 4WD system with selectable 2WD, 4WD, and 4WD with differential lock, and independent front suspension, ensuring superior traction and handling across varied terrain. Its durable construction and engineering excellence make it a trusted companion for enthusiasts and professionals alike, building upon a strong heritage in powersports. This comprehensive digital service and repair manual provides detailed guidance for maintaining and repairing your Grizzly 700. It covers all essential systems, including the engine, cooling system, fuel injection, drivetrain, chassis, and electrical components. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, component inspection, disassembly, assembly, and adjustments. The manual includes critical technical specifications, torque values, wiring diagrams, and information on specialized tools, empowering owners and technicians to keep the Grizzly 700 operating at its best.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2010
Type:
ATV (All-Terrain Vehicle)
Codes
Model Code:
GY700 (subject to regional variations)
👋 Introduction
Market Position
Positioning:
The Yamaha Grizzly 700 is a top-tier utility ATV, known for its power, advanced features, and rugged capability, often positioned for serious off-road enthusiasts and those requiring heavy-duty performance.
Competitive Analysis
Competitors:
Key competitors in the 2010 model year include the Polaris Sportsman 800, Can-Am Outlander 800, and Honda Foreman/Rancher series, offering similar utility and performance characteristics.
Key Features
Features:
Electronic Fuel Injection (EFI), Ultramatic® automatic transmission, Yamaha’s Driveline system (2WD/4WD with differential lock), Electric Power Steering (EPS) on select models, independent front suspension, and powerful engine.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for Yamaha Grizzly 700 (2010 model year).
Page Count
Estimated Pages:
Likely 400-600 pages (typical for a full service manual of this era).
Manual Type
Type:
Digital Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Systems:
General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drive Train, Chassis, Electrical System, Troubleshooting.
Engine Overhaul:
Complete engine disassembly, inspection, measurement, and reassembly instructions are provided.
Suspension And Steering:
Service and adjustment of front and rear suspension components, steering system, and EPS (if equipped).
Procedures Included
Procedures:
Maintenance, troubleshooting, component inspection, disassembly, assembly, repair, and adjustment procedures for all major systems.
Electrical Diagnostics:
Wiring diagrams, troubleshooting guides for electrical faults, and component testing procedures are included.
Efi System Servicing:
Diagnosis and servicing of the fuel injection system, including throttle body, injectors, and sensors.
Technical Depth
Depth:
Detailed technical information, including diagnostic procedures, torque specifications, special tool requirements, and component-level repair instructions.
Torque Specifications:
Detailed torque specifications for all critical fasteners across various systems.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with Adobe PDF Reader; extractable from .zip archive. Usable on Windows, Mac, smartphones, and tablets.
Print Quality
Zoom Capability:
Yes, zoom in/out functionality for clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled
Engine Displacement:
686 cc
Performance
Bore X Stroke:
100.0 mm x 83.0 mm
Compression Ratio:
9.2:1
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body, EFI (Electronic Fuel Injection)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Ignition
Ignition System:
T.C.I. (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on ambient temperature)
Cooling
Cooling Method:
Liquid-cooled with fan
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive System:
Yamaha Driveline (YDS) - On-Command® 4WD with 2WD, 4WD, and 4WD with differential lock
Features
Gear Reduction:
High and Low range, plus Reverse
Clutch Type:
Dry, centrifugal type clutch
📐 Dimensions
Exterior
Overall Length:
2140 mm (84.3 in)
Overall Width:
1135 mm (44.7 in)
Overall Height:
1275 mm (50.2 in)
Wheelbase:
1295 mm (51.0 in)
Weights
Dry Weight:
275 kg (606 lbs)
Fuel Capacity:
17.8 L (4.7 gal)
Towing Capacity:
600 kg (1,322 lbs)
Rack Load Capacity Front:
45 kg (99 lbs)
Rack Load Capacity Rear:
85 kg (187 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for ATVs in the traditional sense; focus on design safety and component integrity.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical drum type parking brake.
Passive Features
Handlebars:
ATV-specific handlebar with appropriate grip and control placement.
Lighting:
Dual 30W Krypton headlights, 15W incandescent taillight/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV focused, no dedicated infotainment system).
Driver Assistance
Electronic Power Steering:
Available on select models (e.g., EPS models), providing reduced steering effort and improved handling.
Driveline System:
Yamaha's On-Command® system allows electronic switching between 2WD, 4WD, and 4WD with differential lock for optimal traction.
Connectivity
Connectivity Features:
N/A (No external connectivity features typical of automotive infotainment).
🔧 Maintenance
Service Intervals
Initial Service:
Break-in service recommended at 10 hours or 100 miles (160 km).
Oil Change Interval:
Every 100 hours or 1,000 miles (1,600 km) or annually, whichever comes first.
Air Filter Cleaning:
Every 50 hours or 500 miles (800 km), or more frequently in dusty conditions.
Spark Plug Replacement:
Recommended at 1,000 hours or 10,000 miles (16,000 km), or if performance degrades.
Fluid Specifications
Engine Oil Capacity:
3.1 L (3.3 US qt) without filter change; 3.3 L (3.5 US qt) with filter change.
Coolant Type:
Permanent antifreeze (ethylene glycol type) with a 50/50 mix of water. Yamaha recommends Yamalube All-Weather Coolant.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Drive belts, brake pads, wheel bearings, and suspension bushings are common wear items subject to regular inspection and replacement.
Efi Performance:
Proper fuel quality and clean air intake are crucial for optimal EFI performance; the manual will guide on troubleshooting fuel delivery issues.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing high-quality, durable, and performance-oriented powersports vehicles, including a significant history in ATV development.
Model Evolution
Evolution:
The Grizzly 700 was a significant evolution in Yamaha's ATV lineup, introducing EFI and EPS (on some models) to provide enhanced rider experience and performance compared to earlier carburetors and non-assisted steering.
Production
Manufacturing Location:
Typically manufactured by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2010 model year may vary, the Grizzly line is consistently recognized for its reliability, performance, and rugged capability within the powersports industry.
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