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2010 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual

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The 2010 Raptor 700 and Raptor 700 SE represent a pinnacle in sport ATV performance, building on a rich heritage in powersports. These models are engineered with a powerful 686cc...
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2010 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual2010 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual2010 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual2010 Yamaha RAPTOR 700 / SE ATV Service Repair Maintenance Overhaul Manual
The 2010 Raptor 700 and Raptor 700 SE represent a pinnacle in sport ATV performance, building on a rich heritage in powersports. These models are engineered with a powerful 686cc liquid-cooled engine featuring YCC-T fuel injection, a lightweight, rigid chassis, and advanced adjustable suspension, all contributing to their renowned agility and responsiveness. The Raptor 700 line is celebrated for its potent combination of engine displacement and handling characteristics, making it a benchmark in its class and a favored choice for experienced riders and enthusiasts seeking top-tier off-road capability and exhilarating performance. This comprehensive factory service manual provides in-depth coverage for the 2010 Raptor 700 and 700 SE models, serving as an essential resource for owners and technicians. It details all mechanical, electrical, and bodywork systems, offering expert-level guidance on routine maintenance, diagnostics, troubleshooting, and complete repair procedures. Key areas covered include engine overhaul, drivetrain service, suspension and brake system maintenance, and electrical system diagnostics. The manual includes detailed diagrams, schematics, specific tool requirements, and precise torque specifications, ensuring that all maintenance and repair tasks are performed correctly and safely to maintain the vehicle's peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700 / SE
Year:
2010
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
This manual is for the 2010 Raptor 700 and 700 SE models. Specific chassis codes are typically found within the manual itself for detailed identification of sub-variants.
Engine Code:
The core engine for the 2010 Raptor 700 models is the 686cc liquid-cooled, SOHC, four-valve, four-stroke engine. Specific internal engine codes or sub-designations may vary based on factory updates or regional specifications, detailed within the manual.
👋 Introduction
Market Position
Market Position:
The 2010 Yamaha Raptor 700 / SE is positioned as a high-performance sport ATV, renowned for its powerful engine, agile handling, and premium features, targeting experienced riders and enthusiasts seeking top-tier off-road capability.
Competitive Analysis
Competitive Analysis:
The Raptor 700 line competes directly with other flagship sport ATVs from manufacturers like Suzuki (LT-R450), Honda (TRX450R), and Can-Am (DS450). Its key differentiators include its larger displacement engine, fuel injection, and a reputation for reliability and performance.
Key Features
Key Features:
Powerful 686cc liquid-cooled engine with fuel injection, lightweight chassis with adjustable suspension, advanced braking system, aggressive styling, and the 'SE' (Special Edition) designation typically includes premium color schemes and possibly upgraded components.
Target Audience
Target Audience:
Professional ATV technicians, experienced DIY mechanics, and dedicated Raptor 700 owners who perform their own maintenance and repairs.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for the 2010 Yamaha Raptor 700 and Raptor 700 SE ATV models, including all mechanical, electrical, and bodywork systems. Covers routine maintenance, troubleshooting, repair, overhaul, and diagnostics.
Page Count
Page Count:
The product description implies a comprehensive manual. Actual page count is typically several hundred pages, common for a full factory service manual, likely exceeding 500 pages.
Manual Type
Manual Type:
Factory Service Manual / Repair Manual / Overhaul Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (top end, bottom end, fuel system, cooling system, lubrication system), Drivetrain (transmission, clutch, differential, axles), Suspension (front and rear), Brakes (hydraulic system, calipers, master cylinders, lines), Steering, Electrical System (ignition, charging, lighting, starting, ECU, wiring harnesses), Fuel Injection System, Exhaust System, Chassis, Bodywork, Wheels, Tires.
Procedures Included
Procedures Included:
Regular inspection and maintenance, tune-ups, complete engine overhaul, transmission disassembly and reassembly, clutch service, suspension adjustment and repair, brake bleeding and component replacement, steering system diagnostics, electrical troubleshooting, fuel injection system cleaning and calibration, diagnostic code retrieval and interpretation, component replacement procedures, torque specifications, special tool usage, tightening sequences, performance adjustments.
Technical Depth
Technical Depth:
Expert-level technical detail suitable for professional technicians and experienced DIY enthusiasts. Covers in-depth diagnostics, component-level repair, and complete rebuild procedures. Includes detailed diagrams, schematics, and specifications.
Diagnostics
Diagnostics Procedures:
Includes comprehensive diagnostic flowcharts, symptom analysis, and step-by-step troubleshooting for all major systems, including the EFI and electrical components.
Special Tools
Special Tools Required:
Lists and describes specialized tools required for certain maintenance and repair procedures, such as flywheel pullers, clutch compressors, or diagnostic interface tools.
Torque Specs
Torque Specifications:
Detailed torque specifications for all critical fasteners, including engine components, suspension parts, wheels, and body panels, essential for proper assembly and safety.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, computer-generated (not scanned) with clear, sharp text and images. Allows for unlimited zooming without loss of quality.
Binding Type
Binding Type:
Digital Download (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Fully searchable text content within the PDF, allowing users to quickly find specific topics, keywords, or procedures.
Navigation
Navigation:
Hyperlinked table of contents and internal cross-references within the PDF for easy navigation between sections and procedures.
Printing
Printing:
Printable pages, allowing users to print specific sections or the entire manual for physical reference.
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, four-valve, four-stroke single-cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approximately 45-50 HP (at crankshaft, varies with exhaust and tuning, actual dyno figures needed from manual)
Torque Estimate:
Approximately 45-50 lb-ft (at crankshaft, varies with exhaust and tuning, actual dyno figures needed from manual)
Fuel System
Fuel Induction:
YCC-T (Yamaha Chip Controlled Throttle) controlled fuel injection with Mikuni 44mm throttle body.
Fuel Type:
Unleaded gasoline (minimum octane rating specified in manual)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) 10W-40 or 20W-50 motorcycle specific oil is recommended. Consult manual for exact specifications and viscosity based on temperature.
Oil Capacity:
Approximately 2.1 quarts (2.0 L) with filter change. Consult manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
5-speed manual with wet, multi-plate clutch and reverse
Optional
Optional Transmission:
N/A for the 2010 Raptor 700/SE models; this was the standard configuration.
Features
Clutch Type:
Wet, multiple-disc, high-performance clutch
Final Drive:
O-ring sealed chain
Gear Ratios:
Specific gear ratios for each of the 5 speeds and reverse are detailed in the manual.
📐 Dimensions
Exterior
Length:
Approximately 72.6 inches (1845 mm)
Width:
Approximately 45.4 inches (1155 mm)
Height:
Approximately 43.7 inches (1110 mm)
Wheelbase:
Approximately 50.4 inches (1280 mm)
Ground Clearance:
Approximately 4.4 inches (113 mm) at lowest point (skid plate etc.) - consult manual for precise measurement points.
Weights
Dry Weight:
Approximately 422 lbs (191 kg)
Fuel Capacity:
3.7 gallons (14 L), including 1.0 gallon reserve
Cargo
Front Rack Capacity:
Not typically rated for heavy cargo; designed for rider ergonomics and bodywork. Consult manual for any specified limits.
Rear Rack Capacity:
Not typically rated for heavy cargo; designed for rider ergonomics and bodywork. Consult manual for any specified limits.
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically assigned the same safety ratings (e.g., NHTSA, IIHS) as passenger vehicles. Safety performance relies on rider skill and adherence to safe operating practices. The manual will cover safe operating procedures and potential hazards.
Active Features
Active Features:
Powerful hydraulic disc brakes front and rear, responsive steering, and well-engineered suspension for stability. The manual details operation and maintenance of these systems.
Passive Features
Passive Features:
Ergonomically designed seating position, durable frame construction, and bodywork designed to protect components and provide a rider interface. Manual covers pre-ride checks and maintenance critical for safe operation.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Sport ATVs of this era typically do not feature infotainment systems. Focus is on performance and rider feedback.
Driver Assistance
Driver Assistance:
N/A - No electronic driver assistance features like ABS or traction control are standard on this model. The manual focuses on mechanical and electrical systems.
Connectivity
Connectivity:
N/A - No integrated connectivity features. The manual covers the diagnostic port for engine management system access.
Engine Management
Engine Management System:
Yamaha's sophisticated Electronic Fuel Injection (EFI) system managed by the ECU, incorporating the YCC-T system for precise throttle response. The manual provides detailed troubleshooting and diagnostic procedures for the EFI.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual will detail specific intervals for oil changes (e.g., every 3000 km or 6 months), air filter cleaning/replacement, spark plug replacement, valve clearance checks, brake system inspections, and drivetrain checks. Typical intervals for valve checks are around 6,000 km or 12 months.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or SAE 10W-40 or 20W-50 API SG or higher, JASO MA compliant motorcycle oil). Refer to manual for precise viscosity based on ambient temperature.
Coolant Specification:
Yamaha (or equivalent) permanent type antifreeze coolant (50/50 mixture with distilled water). Consult manual for specific type and capacity.
Brake Fluid Specification:
DOT 4 hydraulic brake fluid. Consult manual for specific recommendations and replacement intervals.
Gear Oil Specification:
Yamaha Differential Gear Oil (or equivalent SAE 80 hypoid gear oil).
Known Issues
Common Issues:
While generally reliable, common areas for attention can include clutch wear with aggressive use, occasional fuel pump or injector issues if fuel quality is poor, and typical wear-and-tear on suspension and wheel bearings. The manual will provide diagnostic procedures for all potential issues.
Maintenance Procedures
Valve Adjustment:
Detailed procedure for checking and adjusting valve clearances, a critical maintenance task for this engine, including component disassembly and torque specifications.
Air Filter Maintenance:
Instructions for cleaning or replacing the foam air filter, including recommended cleaning agents and lubrication (if applicable).
Chain Maintenance:
Guidelines for chain lubrication, tension adjustment, and replacement, including correct specifications for slack.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long and distinguished history in powersports, particularly with its highly successful 'Raptor' line of ATVs, which have set benchmarks for performance and innovation in the sport ATV segment since their introduction.
Model Evolution
Model Evolution:
The Raptor 700, introduced in 2006, represented a significant evolution from its predecessors (Raptor 660). It featured a larger, fuel-injected engine, a lighter and more rigid chassis, and advanced suspension, combining the agility of the 660 with the power and torque of a larger displacement motor. The 2010 model represents a refinement of this successful platform.
Production
Production Years:
The Raptor 700 platform has been in continuous production since 2006, with model year updates and special editions like the 700 SE. The 2010 model is part of this ongoing lineage.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Yamaha Raptor line, including the 700, has historically received acclaim from powersports media and riders for its performance, handling, and reliability, often being a benchmark in the sport ATV category. Specific awards for the 2010 model year would be subject to independent reviews and publications of that period.
Ratings
User Ratings:
Consistently high user ratings across enthusiast forums and review sites for its power, agility, and overall rider experience.
Certifications
Certifications:
Manufactured to meet all relevant industry standards for ATVs at the time of production. Manual provides specifications that align with these standards.
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