Husqvarna TE 310 2011 2012 Workshop Service Manual

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Stichworte: 2011 2012 310 CASE Construction Crawler Dozers Husqvarna Motorcycle TE 310

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Beschreibung

Introducing the TE 310, a dual-sport/enduro motorcycle designed for demanding off-road performance with street legality. Produced for the 2011 and 2012 model years, this machine embodies a rich heritage, dating back to 1903, and a commitment to lightweight, robust designs for enduro riding. It competes in the competitive 250-350cc dual-sport segment, offering a tractable single-cylinder, 4-stroke, liquid-cooled engine with electronic fuel injection, a 6-speed transmission, and a chromoly steel frame built for rigidity and impact resistance. The TE 310 is recognized for its capable chassis and premium build quality, making it a strong contender for riders seeking a versatile off-road machine. This comprehensive Workshop Service Manual provides detailed guidance for the maintenance, repair, and overhaul of your TE 310. Covering all essential systems from the engine and transmission to the fuel, ignition, electrical, and braking systems, this manual offers step-by-step procedures for disassembly, assembly, and adjustments. It also includes crucial troubleshooting information, technical specifications, and insights into common wear items and potential faults. This resource is invaluable for owners, mechanics, and technicians aiming to preserve the performance, reliability, and longevity of their 2011-2012 TE 310.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE 310

Model Years Covered:

2011, 2012

👋 Introduction

Market Position

Segment:

Dual-sport/Enduro motorcycle, positioned for off-road performance with street legality.

Competitive Analysis

Competitors:

Competes with other European and Japanese brands in the 250-350cc dual-sport segment, such as KTM EXC models, Yamaha WR-F series, and Honda CRF-X models.

Key Features

Design Philosophy:

Focus on lightweight design, robust off-road capability, and tunable performance for enduro riding.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service Manual / Repair Manual

Page Count

Estimated Page Count:

Detailed coverage suggests a comprehensive manual, likely exceeding 500 pages based on the breadth of topics.

Manual Type

Type:

Comprehensive Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine And Transmission:

Complete disassembly, overhaul, repair, and assembly of the engine and transmission systems.

Fuel System:

Detailed instructions for fuel injection system, fuel pump, injectors, regulators, and fuel lines.

Ignition System:

Diagnosis, repair, and component testing for the ignition system, including spark plugs, coils, and CDI unit.

Lubrication System:

Information on oil pump, oil passages, lubrication schedules, and oil filter replacement.

Exhaust System:

Details on exhaust pipe, muffler, and catalytic converter (if applicable) maintenance and repair.

Electrical System:

Comprehensive coverage of wiring diagrams, lighting, battery, starter, alternator, sensors, and ECU.

Bodywork:

Procedures for body panel removal, installation, alignment, and repair.

Suspension And Steering:

Front forks (USD), rear shock absorber, linkage systems, and steering head bearing maintenance and adjustment.

Brakes:

Front and rear brake caliper, master cylinder, brake lines, fluid replacement, and bleeding procedures.

Cooling System:

Radiator, fan, coolant hoses, thermostat, and coolant replacement procedures.

Procedures Included

Maintenance:

Routine maintenance, tune-ups, fluid changes, filter replacements, and inspections.

Removal And Installation:

Step-by-step guides for removing and installing all major components and sub-assemblies.

Disassembly And Assembly:

Detailed instructions for breaking down and rebuilding complex assemblies like the engine and transmission.

Troubleshooting:

Diagnostic procedures and solutions for common problems and faults.

Overhaul:

Comprehensive instructions for the complete rebuilding of major mechanical components.

Adjustments:

Procedures for adjusting valves, clutch, throttle, and suspension settings.

Technical Depth

Depth:

Extremely high, covering everything from basic servicing to full engine and transmission rebuilds, with emphasis on special aspects of the product and proprietary component instructions.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable

Binding Type

Binding:

Not Applicable (PDF Download)

Paper Type

Paper:

Not Applicable (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, liquid-cooled

Displacement:

Approximately 302.4 cc (based on TE 310 designation)

Bore X Stroke:

Specifics will be detailed in the manual, but typical for this class is around 70mm x 79mm.

Compression Ratio:

Details available in the manual, often around 12.0:1 to 13.0:1 for this performance level.

Performance

Horsepower:

Likely in the range of 30-35 HP, depending on specific tuning and intake/exhaust.

Torque:

Specific figures available in the manual, providing strong low-to-mid range torque for off-road traction.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) by Mikuni or Keihin, with specific throttle body sizes detailed in the manual.

Ignition

Ignition System:

Digital CDI with variable ignition timing.

Lubrication

Oil Capacity:

Specific oil capacity and type (e.g., SAE 10W-40 or 15W-50 motorcycle specific) will be listed.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh sequential gearbox.

Optional

Clutch Type:

Hydraulically actuated wet multi-plate clutch.

Features

Gear Ratios:

Detailed gear ratios for each speed will be provided in the manual for performance analysis and maintenance.

📐 Dimensions

Exterior

Wheelbase:

Approximately 1480-1500 mm (58.3-59.1 inches).

Seat Height:

Approximately 960-970 mm (37.8-38.2 inches), adjustable via suspension tuning.

Weights

Dry Weight:

Around 110-115 kg (242-253 lbs).

Fuel Tank Capacity:

Approximately 7.5 - 8.5 Liters (2.0 - 2.2 gallons).

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable for off-road motorcycles in the same way as passenger cars.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Front: Dual piston caliper with 260mm disc. Rear: Single piston caliper with 240mm disc.

Passive Features

Frame Construction:

Chromoly steel frame, designed for rigidity and impact resistance.

Lighting System:

Headlight, taillight, brake light, turn signals (for street legality), and integrated handguards for protection.

💡 Technology Features

Infotainment

Features:

Basic instrumentation cluster: speedometer, odometer, trip meter, neutral indicator, oil pressure warning, and engine check light. No advanced infotainment.

Driver Assistance

Features:

No electronic driver assistance systems like ABS or traction control on this model. Focus is on raw off-road control.

Connectivity

Features:

No Bluetooth or smartphone connectivity.

🔧 Maintenance

Service Intervals

Oil Change:

Recommended every 10-15 hours of riding or annually. Specifics detailed in manual.

Air Filter Cleaning:

Frequent cleaning is recommended, especially in dusty conditions, per manual guidelines.

Valve Clearance Check:

Typically every 20-30 hours of riding. Precise intervals and procedures in manual.

Fluid Specifications

Engine Oil:

SAE 10W-40 or 15W-50, motorcycle specific, meeting JASO MA standards. Full details in manual.

Coolant:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water). Specific type and capacity in manual.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, fork seals, and chain/sprockets are common wear items requiring regular inspection and replacement.

Potential Faults:

Potential issues may include electrical connector corrosion in off-road environments, fuel injector clogging if fuel quality is poor, and wear on the cam chain tensioner.

Torque Specifications

Importance:

Crucial for engine, chassis, and suspension components; manual provides precise torque values for all fasteners.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles has a long and rich history dating back to 1903, known for its pioneering work in off-road motorcycles and multiple enduro and motocross championships.

Model Evolution

Generation:

The TE 310 represents a modern iteration of Husqvarna's enduro line, evolving from earlier models with advancements in engine technology, chassis design, and fuel injection.

Production

Manufacturing Location:

Historically produced in Sweden, later manufactured in Italy following acquisitions.

🏆 Awards & Recognition

Recognitions

Off Road Performance:

Husqvarna models are consistently recognized for their competitive performance in enduro racing and challenging off-road conditions.

Ratings

Industry Reviews:

Reviews for the TE 310 of this era typically highlight its capable chassis, tractable engine for technical terrain, and premium build quality.