Market Segment:
Mid-size utility ATV, positioned for recreational and light-duty work applications.
Competitors 2011:
Honda Foreman, Yamaha Grizzly, Polaris Sportsman, Can-Am Outlander.
Manual Value Proposition:
Provides comprehensive OEM factory service information for efficient diagnosis, maintenance, and repair.
Download Benefits:
Instant access, printable pages for workshop use, digital format for on-trail troubleshooting via smart devices.
Engine:
Engine removal/installation, internal components, specifications, lubrication, cooling.
Fuel System:
Fuel delivery, carburetor/fuel injection, fuel pump, fuel lines, tank.
Lubrication And Cooling:
Oil system, oil filter, coolant system, radiators, water pump, thermostats.
Transmission And Drivetrain:
Transmission operation, maintenance, drive chain, sprockets, final drive.
Steering System:
Steering components, tie rods, steering column, maintenance.
Suspension And Shocks:
Front and rear suspension, shock absorbers, A-arms, maintenance.
Brakes:
Brake system components, hydraulic lines, calipers, master cylinder, brake pads, bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, starter, switches, ECM/ECU diagnostics.
Bodywork And Chassis:
Body panels, fenders, seats, racks, chassis maintenance.
Intake And Exhaust:
Air intake system, air filter, exhaust system, muffler, pipe inspection.
Troubleshooting:
Advanced diagnostic procedures, common problems and solutions, symptom-based troubleshooting.
Routine Maintenance:
Oil changes, filter replacements, lubrication, tire pressure checks, spark plug service.
Engine Repair:
Engine disassembly, inspection, repair, and reassembly for top-end and bottom-end components.
Transmission Service:
Transmission fluid changes, seal replacements, internal inspections, and adjustments.
Electrical Diagnostics:
Troubleshooting electrical faults, testing components, reading diagnostic codes, wiring harness repair.
Suspension And Steering Adjustment:
Alignment procedures, shock adjustments, steering linkage maintenance.
Brake System Overhaul:
Brake pad replacement, rotor inspection, caliper service, hydraulic system bleeding.
Component Replacement:
Detailed guides for replacing major components like starter, alternator, fuel pump, etc.
Depth Of Information:
Comprehensive OEM level detail, suitable for professional technicians and advanced DIYers.
Diagnostic Capabilities:
In-depth diagnostic procedures, fault code explanations, and troubleshooting trees.
Repair Instructions:
Step-by-step instructions with torque specifications, clearances, and alignment data.
Oil Change Interval:
Refer to manual; typically every 30-60 operating hours or annually.
Air Filter Cleaning:
Inspect and clean every 30 operating hours, replace as needed. More frequently in dusty conditions.
Spark Plug Service:
Check and gap every 60 operating hours, replace every 120 operating hours or as needed.
Engine Oil Type:
SAE 10W-40, API SG or higher (specific OEM recommendation in manual).
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 2.0-2.5 liters).
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, starter solenoid issues are common across many ATVs of this era.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues; thorough inspection and cleaning are recommended.