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2011 Ford Kuga Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Kuga Year: 2011 Generation Generation Designation: First Generation (2008–2012) Codes Chassis Code: First Generation: C307 👋 Introduction Market Position Vehicle Segment: Compact Crossover...
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Stichworte: 2011 Car Cars Ford Kuga
2011 Ford Kuga Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Kuga
Year:
2011
Generation
Generation Designation:
First Generation (2008–2012)
Codes
Chassis Code:
First Generation: C307
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV (First Generation)
Target Audience:
Owners seeking to perform their own maintenance, repairs, and diagnostics on their 2011 Ford Kuga, as well as independent repair shops.
Competitive Analysis
Competitors:
Competes with vehicles like the Volkswagen Tiguan, Nissan Qashqai, Honda CR-V, Toyota RAV4, and Mazda CX-5 in its segment.
Key Features
Manual Value Proposition:
Provides dealer-level repair information, enabling owners to save on maintenance and repair costs by empowering them to perform work themselves. Offers detailed, vehicle-specific instructions, unlike generic guides.
Manual Organization:
Presented as a single, easy-to-use PDF, eliminating the need to search through multiple physical volumes. Allows for selective printing of pages and diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Service, Diagnosis, and Repair
Geographic Coverage:
Global specifications applicable to the 2011 Ford Kuga model, reflecting common international configurations.
Page Count
Estimated Pages:
N/A (Digital Format)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.0L Duratorq TDCi Diesel, 2.5L Duratec I4 (including ST version)), Control Systems, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission (Powershift DCT, 6F50 6-speed auto), Manual Transmission (Getrag MMT6 6-speed manual), Transfer Case, Propeller Shaft, Drive Shaft, Differential.
Chassis & Suspension:
Axle, Suspension (Front McPherson Strut, Rear Independent Control Blade), Tire & Wheel, Brake Control, Brakes (Front Ventilated Disc, Rear Solid Disc), Parking Brake (Cable Operated).
Steering & Body:
Steering Column, Power Steering (Hydraulic), Air Conditioning, Supplemental Restraint System (Airbags, Seat Belt Pretensioners), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Windshield/Glass/Mirror, Engine Hood/Door, Exterior & Interior Trim.
Electrical & Electronics:
Electrical System, Multiplex/CAN Communication, Meter, Audio/Visual System, Horn, Instrument Panel, Fuel Pump, Lighting (Headlamps, Taillamps, Interior), Power Windows, Power Mirrors, Central Locking.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs, brake pad/rotor replacement, tire rotation and balancing, battery testing and replacement, belt inspection and replacement, wiper blade replacement.
Repair Procedures:
Engine overhaul, transmission repair and replacement, brake system service, suspension component replacement, steering system repair, HVAC system diagnosis and repair, electrical component testing and replacement, body panel repair and replacement, interior component repair.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (OBD-II), circuit testing, component testing, diagnostic flowcharts, symptom-based diagnostics.
Technical Depth
Depth:
Comprehensive A-Z coverage, from basic fluid checks to complete engine and transmission rebuilds. Includes detailed step-by-step instructions, diagrams, illustrations, and wiring schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printability:
Fully printable. Users can select and print specific pages or sections as needed.
Binding Type
Binding:
N/A (Digital Format - No physical binding)
Paper Type
Paper Type:
N/A (Digital Format - No physical paper type)
Software Requirements
Software:
Adobe Acrobat Reader (or compatible PDF viewer), WinZip (or compatible file compression utility). Both are freely available online.
Compatibility
Operating Systems:
Compatible with all versions of Windows and macOS.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Duratorq TDCi (Diesel), 2.5L Duratec (I4 Petrol - naturally aspirated and turbocharged for ST variant)
Performance
2.0L Tdci (Typical):
Horsepower: ~134-161 hp; Torque: ~300-340 Nm (221-251 lb-ft)
2.5L Duratec (Naturally Aspirated):
Horsepower: ~170 hp; Torque: ~230 Nm (170 lb-ft)
2.5L Duratec St (Turbocharged):
Horsepower: ~256 hp; Torque: ~360 Nm (266 lb-ft)
Fuel System
Diesel Fuel System:
Common Rail Direct Injection (CRDi)
Petrol Fuel System:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Type:
Pressurized liquid cooling system with thermostat-controlled fan.
🔧 Transmission
Standard
Standard Transmission:
6-speed manual transmission (Getrag MMT6) for most variants.
Optional
Optional Transmission:
6-speed Powershift Dual-Clutch Transmission (DCT) available on some diesel models.
Features
Powershift Features:
Automatic shifting with manual override capability, optimized for fuel efficiency and performance.
Fluid Specifications
Powershift Fluid:
Ford specific Powershift fluid (refer to manual for exact part number and specification, e.g., WSS-M2C200-D2).
Manual Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 gear oil (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 4444 mm (175.0 in)
Width:
Approx. 1833 mm (72.2 in)
Height:
Approx. 1690 mm (66.5 in)
Wheelbase:
Approx. 2690 mm (105.9 in)
Weights
Curb Weight:
Varies by engine and drivetrain, typically 1500-1700 kg (3300-3750 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate or owner's manual for specific GVWR.
Cargo
Cargo Volume Seats Up:
Approx. 410 liters (14.5 cu ft)
Cargo Volume Seats Down:
Approx. 1450 liters (51.2 cu ft) with rear seats folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for European models tested, typically 2008-2010 period)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) with Traction Control (TCS), Emergency Brake Assist (EBA), Electronic Brakeforce Distribution (EBD).
Passive Features
Passive Safety Features:
Front airbags, front side airbags, curtain airbags (on select models), three-point inertia-reel seat belts with pretensioners, ISOFIX child seat mounting points.
Seat Belt System
Seat Belt Retractors:
Load-limiting pretensioners for front seats.
💡 Technology Features
Infotainment
Infotainment System:
Ford's 'Premium Sound System' or 'Sony' audio system with CD player, AM/FM radio, auxiliary input, and optional Bluetooth connectivity and navigation system.
Driver Assistance
Driver Assistance Features:
Optional features may include: Cruise Control, Parking Sensors (rear), Keyless Entry, and a Tire Pressure Monitoring System (TPMS).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and music streaming, USB input for media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, whichever comes first. Specific interval depends on engine type and driving conditions (refer to manual for exact recommendation).
Air Filter Replacement:
Recommended every 20,000-30,000 miles or as needed based on inspection.
Fuel Filter Replacement:
Diesel models: typically every 40,000-60,000 miles. Petrol models may have integrated fuel pumps with less frequent filter replacement needs. Refer to manual.
Brake Fluid Replacement:
Recommended every 2 years regardless of mileage.
Fluid Specifications
Engine Oil Specification:
Ford WSS-M2C913-C or WSS-M2C913-D (for diesel engines) or specific viscosity grade like 5W-30/0W-30 (for petrol engines). Refer to manual for exact grade and capacity.
Coolant Specification:
Ford Super Plus Premium Antifreeze/Coolant (Yellow) or equivalent meeting WSS-M97B44-D specification. Typically a 50/50 mix with distilled water.
Power Steering Fluid:
Ford specified Power Steering Fluid (e.g., WSS-M2C204-A3) or a Dexron III ATF if specified. Avoid universal fluids.
Known Issues
Common Issues:
Potential issues can include: DPF regeneration problems on diesel models, EGR valve issues, turbocharger problems (especially on high-mileage diesels), clutch wear (manual transmissions), electronic glitches (e.g., power steering assist, climate control), suspension component wear (bushings, shocks).
📚 Vehicle History
Brand Heritage
Ford SUV Heritage:
Ford has a long history in producing SUVs and crossovers, building on models like the Maverick/Bronco and later the Escape/Kuga, providing capable and stylish utility vehicles.
Model Evolution
Kuga First Generation:
The first-generation Kuga (C307) was introduced in 2008 as Ford's entrant into the compact crossover SUV segment, sharing its platform (Ford Global C platform) with the Focus and Volvo S40/V50.
Kuga Facelift 2011:
While this manual covers the 2011 model year, the first-generation Kuga received a mid-cycle facelift in late 2011 for the 2012 model year, featuring updated styling and powertrains.
Production
Manufacturing Location:
Primarily manufactured at the Ford-Saarlouis Plant in Germany.
Production Years
First Gen Production:
2008 – 2012
🏆 Awards & Recognition
Recognitions
Euro Ncap Safety:
Achieved a 5-star safety rating from Euro NCAP, indicating a high level of passive and active safety for occupants.
Ratings
Owner Satisfaction:
Owner satisfaction levels varied, with common praise for its driving dynamics and practicality, but some criticisms related to reliability on certain powertrains and electronic systems.
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