Polaris Sportsman XP Touring 850 2012 2013 Service Repair Manual

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This manual covers the All-Terrain Vehicle (ATV) for the 2012 and 2013 model years. Known for its robust ProStar 850 EFI engine and the versatile XP Touring Chassis, this ATV...

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Typ: Atv

Anbieter:

Art.-Nr: 95895

Stichworte: 2012 2013 ATV Polaris Powersports Sportsman Series Sportsman XP Touring 850

Produktvarianten

Beschreibung

This manual covers the All-Terrain Vehicle (ATV) for the 2012 and 2013 model years. Known for its robust ProStar 850 EFI engine and the versatile XP Touring Chassis, this ATV is engineered for comfort and capability during extended rides and utility tasks. With a focus on reliability and performance, the Sportsman XP Touring 850 offers features designed for both recreational enthusiasts and those requiring a dependable workhorse, boasting a towing capacity of 1500 lbs and significant cargo carrying capabilities on its front and rear racks. This comprehensive Factory Service Repair Manual provides essential information for the maintenance, repair, and troubleshooting of your Sportsman XP Touring 850. It details procedures for all major systems, including the engine, transmission, chassis, and electrical components, offering step-by-step instructions supported by hundreds of illustrations. This resource is invaluable for DIY enthusiasts and professional mechanics alike, enabling efficient diagnostics, component servicing, and overall upkeep to ensure the optimal performance and longevity of your ATV.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman XP Touring 850

Years Covered:

2012, 2013

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Code General:

XP Touring Chassis

Engine Code Identifier:

ProStar 850 EFI

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts and experienced mechanics

Value Proposition:

Inexpensive way to keep vehicle working properly, saving money on mechanic fees

Competitive Analysis

Comparison To Print:

More convenient and less expensive than traditional paper manuals

Key Features

Content Completeness:

COMPLETE official full factory service repair manual, all styles covered

Licensing:

No Extra fees, No Expiry dates

Usability:

Easy to use, learn how to repair, become up-to-date and more knowledgeable

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Troubleshooting

Secondary Coverage:

Diagnostics, Technical Specifications, Component Disassembly/Reassembly

Page Count

Estimated Pages:

Hundreds (specific count not provided in product info, but described as 'hundreds of pages')

Manual Type

Type:

Factory Service Repair Manual

Additional Type:

Workshop Manual

Language

Language:

English

Format

Digital Format:

Accessibility:

Compatible with Windows, macOS, Smartphones, Tablets via Web Browser

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (ProStar 850 EFI), Transmission (PVT - Continuously Variable Transmission), Clutching, Final Drive

Chassis And Body:

Body/Frame, Steering, Suspension, Brakes

Electrical And Fuel:

Electronic Fuel Injection (EFI), Cooling System, Electrical System (including Wiring Diagrams)

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Repair:

Engine Repair, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Troubleshooting and Repair

Diagnostics:

Troubleshooting Guides, Fault Code Interpretation (for EFI system)

Technical Depth

Depth:

Comprehensive, covering complete disassembly and reassembly of the machine

Level Of Detail:

Step-by-step instructions with hundreds of photos and illustrations

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within PDF, although not explicitly stated, common for professional manuals

Print Quality

Printability:

Yes, all pages are printable

Binding Type

Physical Binding:

N/A (Digital PDF format)

Paper Type

Physical Paper Type:

N/A (Digital PDF format)

Software Requirements

Reader:

Adobe PDF Reader (free)

Compression:

Winzip (free) may be required for download, but not for viewing the PDF

⚙️ Engine Specifications

Primary Engine

Engine Name:

ProStar 850

Engine Type:

V-Twin, 4-Stroke, SOHC, 4 Valves per Cylinder

Displacement:

850cc

Cooling System:

Liquid-Cooled

Performance

Horsepower Estimate:

Approximately 78 HP (based on typical specifications for this engine, exact figure may vary slightly by year/tuning)

Torque Estimate:

Approximately 57 lb-ft (based on typical specifications for this engine)

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Type:

Automatic (PVT - Polaris Variable Transmission)

Gear Selection:

High, Low, Neutral, Reverse, Park

Optional

Gear Ratios:

The manual would detail specific ratio ranges for high and low gears, and the CVT's variable ratio operation

Features

Drive Modes:

2WD/4WD selector with AWD (All Wheel Drive) engagement

Clutching:

Primary and Secondary clutch system for CVT operation

📐 Dimensions

Exterior

Length:

Approximately 89.1 inches (226.3 cm)

Width:

Approximately 47.6 inches (120.9 cm)

Height:

Approximately 51.8 inches (131.6 cm)

Weights

Dry Weight:

Approximately 778 lbs (353 kg)

Towing Capacity:

1500 lbs (680 kg)

Cargo Capacity Rear Rack:

300 lbs (136 kg)

Cargo Capacity Front Rack:

100 lbs (45 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Complies with applicable ANSI standards for recreational off-highway vehicles.

Active Features

Braking System:

Hydraulic disc brakes on all wheels

Parking Brake:

Parking brake mechanism on transmission

Passive Features

Lighting:

Dual headlights, LED tail/brake light

Operator Protection:

Handlebar controls, footwells

💡 Technology Features

Infotainment

Display Features:

Digital instrument cluster providing speed, RPM, fuel level, gear indicator, trip meter, etc.

Driver Assistance

Assist Systems:

AWD engagement system, engine braking.

Connectivity

Charging Port:

12V accessory outlet for charging devices.

🔧 Maintenance

Service Intervals

Oil Change Engine:

Refer to manual for specific intervals (typically every 100 hours or 1 year)

Air Filter:

Inspect and clean/replace as needed, intervals detailed in manual.

Spark Plugs:

Refer to manual for replacement intervals and specifications.

Fluid Specifications

Engine Oil:

Polaris Synthetic 0W-40 (or equivalent meeting API CI-4 specification)

Transmission Fluid:

Polaris AGL Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil)

Coolant:

Polaris Premium 2-Stroke Synthetic Oil or equivalent ethylene glycol-based coolant with corrosion inhibitors.

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, brake pads, wheel bearings.

Efi System:

The manual would cover troubleshooting for potential EFI sensor issues or injector blockages.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc., known for powersports vehicles since 1954.

Model Evolution

Sportsman Lineage:

The Sportsman line is a cornerstone of Polaris' ATV offerings, emphasizing utility and comfort for extended rides.

Xp Touring Focus:

The XP Touring models are designed for riders who prioritize comfort, stability, and the ability to carry a passenger on longer excursions.

Production

Production Period:

2012-2013 (as per manual coverage)

🏆 Awards & Recognition

Recognitions

Atv Industry:

Polaris ATVs, including the Sportsman line, have historically received numerous awards and positive reviews from off-road publications for their performance, comfort, and utility.