Positioning:
The Polaris Sportsman XP Touring 850 was positioned as a premium, high-performance utility and recreational ATV, offering significant power, advanced suspension, and the capability for extended touring and demanding work.
Competitors:
Competed with other high-displacement touring ATVs from brands like Can-Am (Outlander), Yamaha (Grizzly), and Arctic Cat (Prowler/TRV).
Features:
Powerful 850cc twin-cylinder engine, independent rear suspension (IRS), electronic power steering (EPS), advanced braking systems, comfortable seating for two, and substantial towing/hauling capacity.
Value:
An inexpensive yet essential resource for maintaining the performance, reliability, and longevity of the Polaris Sportsman XP Touring 850, empowering owners to perform their own maintenance and repairs.
Main Coverage:
Comprehensive service, repair, and maintenance for Polaris Sportsman XP Touring 850 models from 2012-2013.
Estimated Pages:
While not explicitly stated, typical comprehensive workshop manuals of this nature for ATVs often range from 500 to 1000+ pages, considering detailed diagrams and procedures.
Type:
Workshop Service Repair Manual / Factory Service Repair Manual
Delivery:
Instant Download
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair.
Engine Electrical:
Wiring diagrams, electrical component testing, troubleshooting, and repair of ignition, starting, and charging systems.
Emission Control:
Information related to emission control systems, diagnosis, and repair procedures.
Fuel System:
Carburetor/fuel injection system diagnostics, cleaning, adjustment, and repair.
Suspension System:
Front and rear suspension component inspection, repair, and adjustment (shocks, springs, control arms).
Clutch System:
Drive clutch and driven clutch inspection, maintenance, and replacement procedures.
Transaxle System:
Detailed coverage of both manual and automatic transaxle systems, including disassembly, assembly, and maintenance.
Driveshaft And Axle:
Inspection and repair of driveshafts, CV joints, and axles.
Steering System:
Steering column, tie rods, and steering mechanism inspection and repair.
Brake System:
Front and rear brake caliper, rotor, and hydraulic system maintenance and repair.
Body Interior Exterior:
Procedures for body panel removal, installation, and cosmetic repairs.
Body Electrical System:
Wiring diagrams and repair for lighting, accessories, and instrumentation.
Restraint System:
Information related to seat belts and other restraint systems.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Electrical Diagnostics:
Detailed wiring diagrams and troubleshooting guides for electrical system faults.
Engine Rebuild:
Comprehensive instructions for engine overhaul and major component replacement.
Depth:
Factory-level detail suitable for both experienced mechanics and skilled DIY enthusiasts, covering everything from basic adjustments to complete overhauls.
Compatibility:
Compatible with all versions of Windows & Mac.
Printability:
All pages are printable.
Zoom Functionality:
Zoom IN/OUT functionality for detailed viewing.
Binding:
Digital (PDF) - No physical binding.
Paper Type:
N/A (Digital format)
Reader Requirement:
Adobe PDF Reader required.
Unzipping Requirement:
WinZip (or similar archiving software) required for download extraction.
Engine Type:
Liquid-cooled, SOHC, 4-valve (per cylinder), 4-stroke V-twin
Displacement:
850 cc (51.9 cubic inches)
Horsepower:
Typically around 70-75 HP (exact figure may vary slightly by year/specific tuning).
Torque:
Strong torque delivery for hauling and climbing, crucial for touring applications.
Fuel Delivery:
Electronic Fuel Injection (EFI) for precise fuel management.
Cooling Type:
Liquid-cooled
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with Engine Braking
Gear Selection:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand AWD / 2WD with VersaTrac™ Turf Mode
Transmission Fluid:
Refer to manual for specific Polaris AGL Gearcase Lubricant or equivalent. Capacity typically around 0.75 liters (0.8 US quarts).
Length:
Approx. 92.1 inches (233.9 cm)
Width:
Approx. 47.5 inches (120.7 cm)
Height:
Approx. 52 inches (132.1 cm)
Dry Weight:
Approx. 703 lbs (319 kg)
Payload Capacity:
Front Rack: 100 lbs (45.4 kg), Rear Rack: 200 lbs (90.7 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Ground Clearance:
Approx. 11.5 inches (29.2 cm)
Atv Safety Standards:
Compliant with ANSI standards where applicable.
Electronic Power Steering:
EPS reduces steering effort, improving control and reducing rider fatigue.
Engine Braking:
Provides smoother deceleration and helps control speed on descents.
Lighting:
Dual headlights, brake light, and taillight for visibility.
Seat Belts:
Standard for the passenger in the touring configuration.
Rollover Protection:
While not a full cage, the design prioritizes rider stability.
Instrumentation:
Digital instrument cluster displaying speed, RPM, fuel level, gear selection, odometer, trip meter, and diagnostic codes.
Power Steering:
Electronic Power Steering (EPS) system.
Diagnostic Port:
Diagnostic port for connecting to service tools to read fault codes and access system data.
Oil Change:
Recommended every 100 hours or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter:
Inspect every 25 hours, clean/replace as needed. Further intervals for heavy use.
Spark Plugs:
Inspect/replace typically every 100-200 hours or as recommended.
Engine Oil:
Polaris Synthetic 5W-50 (or equivalent API SG/SH/SJ rated oil). Capacity approx. 2.0 quarts (1.9 Liters).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Mixture typically 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Drive belts, suspension bushings, wheel bearings, and brake pads are common wear items that require regular inspection and replacement.
Electrical Connections:
Corrosion or loose connections in electrical connectors can sometimes cause intermittent issues, especially in wet environments.
Heritage:
Polaris Industries is a long-standing American manufacturer known for its leadership in the powersports industry, including ATVs, snowmobiles, and motorcycles.
Evolution Path:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving significantly over the years to incorporate larger engines, advanced suspension, and rider-focused features like EPS and touring capabilities.
Manufacturing Origin:
Polaris vehicles are typically manufactured in the United States.
