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Ford Escape Hybrid 2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Year: 2012 Generation Second Generation Codes: CD391 (partially) Codes Platform: Global C Platform 👋 Introduction Market Position Vehicle Segment: Compact Crossover...
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Ford Escape Hybrid 2012 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape Hybrid
Year:
2012
Generation
Second Generation Codes:
CD391 (partially)
Codes
Platform:
Global C Platform
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV (Hybrid Variant)
Key Selling Points:
Fuel efficiency via hybrid powertrain, practicality of SUV body style, Ford's established platform.
Competitive Analysis
Competitors 2012:
Toyota RAV4 Hybrid (limited availability/different gen), possibly some conventional compact SUVs with high MPG figures.
Key Features
Hybrid System Type:
Full Hybrid (can operate on electric power alone, gasoline power alone, or a combination).
Cv T Type:
Electronic Continuously Variable Transmission (eCVT).
📋 Manual Details
Coverage Areas
Primary Regions:
North America, Europe (specific export models)
Markets Covered:
USA, Canada, Mexico
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as 'hundreds of pages')
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.5L Duratec I4 Hybrid Synergy Drive), Hybrid System Components (eCVT, Electric Motor, Battery Pack, Power Control Unit), Fuel System, Exhaust System
Chassis:
Suspension (Front: MacPherson Strut, Rear: Independent Multi-link), Steering System (Electric Power Assisted Steering - EPAS), Brakes (Front: Ventilated Disc, Rear: Disc, ABS, EBD, Regenerative Braking)
Electrical:
Battery, Charging System, Starter System (hybrid), Lighting, Instruments and Gauges, Power Accessories, Body Control Modules (BCM), Powertrain Control Modules (PCM/Hybrid Control Module), Antitheft Systems
Body And Trim:
Exterior Body Panels, Doors, Hood, Liftgate, Bumpers, Glass, Interior Trim, Seats, Restraint Systems (Airbags, Seatbelts)
Procedures Included
Maintenance:
Routine Inspections, Oil Change Procedures, Filter Replacements (Air, Fuel, Cabin), Spark Plug Replacement, Brake Fluid Flush, Coolant Replacement, Hybrid System Coolant Maintenance
Repair:
Engine Overhaul, Transmission (eCVT) Repair and Rebuild, Hybrid Component Replacement (Motor, Battery, PCU), Suspension Component Replacement, Brake System Repair, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, HVAC System Repair
Troubleshooting:
Diagnostic Trouble Codes (DTCs) Interpretation, Symptom-based Diagnosis, Electrical System Troubleshooting, Hybrid System Fault Diagnosis, Powertrain Performance Issues
Diagnostics:
On-Board Diagnostics (OBD-II), Hybrid System Diagnostic Tools and Procedures, Scan Tool Usage, Wiring Diagrams Analysis
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and hybrid system overhauls, including detailed diagnostics and repair procedures. Includes exploded views, wiring diagrams, and step-by-step instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable due to PDF format (assumed for professional manuals)
Print Quality
Printable:
Yes, individual pages or entire manual can be printed.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Quality:
N/A (Digital Download - Visual quality depends on display)
License
Usage Rights:
Lifetime use on multiple devices, no expiry or renewal fees.
Compatibility
Operating Systems:
Windows and MAC compatible.
⚙️ Engine Specifications
Primary Engine
Engine Code:
JVA (Hybrid variant of 2.5L Duratec)
Engine Displacement:
2.5 Liters (2488 cc)
Engine Configuration:
Inline 4-Cylinder ( Atkinson Cycle for efficiency)
Aspiration:
Naturally Aspirated
Performance
Combined Horsepower:
Approx. 177 hp (Gasoline Engine: ~153 hp @ 5700 rpm, Electric Motor: ~88 hp)
Combined Torque:
Specific combined torque figure not readily published; gasoline engine ~170 lb-ft @ 4500 rpm. Electric motor provides instant torque.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emissions Compliance:
California Air Resources Board (CARB) standards for PZEV (Partial Zero Emission Vehicle) compliance in certain states.
🔧 Transmission
Standard
Type:
eCVT (Electronic Continuously Variable Transmission)
Optional
Optional Transmission:
N/A (Hybrid models exclusively use eCVT)
Features
Hybrid Powertrain Integration:
Seamless integration of gasoline engine and electric motor via eCVT for optimal efficiency and performance.
Regenerative Braking Integration:
eCVT system manages energy recuperation during deceleration and braking.
📐 Dimensions
Exterior
Length:
Approx. 174.2 inches (4425 mm)
Width:
Approx. 71.2 inches (1808 mm) (excluding mirrors)
Height:
Approx. 65.9 inches (1674 mm)
Wheelbase:
Approx. 103.1 inches (2619 mm)
Weights
Curb Weight:
Approx. 3600 - 3700 lbs (1633 - 1678 kg) depending on drivetrain (FWD/AWD)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 Stars (for 2012 Ford Escape overall, hybrid variants align)
IIHS Top Safety Pick:
Yes (for 2012 Ford Escape overall, hybrid variants align)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Standard Traction Control
Passive Features
Airbags:
Front airbags, front side-impact airbags, Safety Canopy® side-curtain airbags for front and second rows.
Seatbelts:
3-point safety belts for all seating positions, front seatbelt pretensioners.
💡 Technology Features
Infotainment
Sync System:
Available with Ford SYNC® infotainment system, offering voice commands for audio, phone, and climate control.
Audio Options:
Premium Sony audio system available on higher trims.
Driver Assistance
Rearview Camera:
Available backup camera for improved rear visibility.
Parking Sensors:
Available rear parking sensors.
Connectivity
Usb Aux Input:
Standard USB and auxiliary audio input jacks.
Hybrid Features
Driver Information Display:
Dedicated display showing hybrid system status, energy flow, fuel economy, and regenerative braking information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, using synthetic blend or full synthetic oil.
Engine Air Filter:
Replace every 30,000 miles (48,000 km) or as needed based on operating conditions.
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months.
Spark Plugs:
Replace every 100,000 miles (160,000 km) (typically long-life iridium plugs).
Fluid Specifications
Engine Oil Specification:
SAE 5W-20, meeting Ford Specification WSS-M2C945-A (for the 2.5L Duratec engine).
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 Liters) with filter change (check manual for exact capacity).
Coolant Type:
Ford Premium Engine Coolant (Green), meeting Ford Specification WSS-M97B57-A2. Do NOT use conventional green coolant.
Hybrid System Coolant:
Specific coolant for hybrid components (e.g., battery cooling). Typically a deionized water and glycol mix meeting Ford specifications.
Brake Fluid Specification:
DOT 3 or DOT 4 Motorcraft Premium Brake Fluid, meeting Ford Specification WSS-M6C65-A1.
Transmission Fluid Type:
Specific hybrid transmission fluid for the eCVT (consult manual for exact specification, typically a specialized Mercon LV or similar).
Known Issues
Hybrid Battery Degradation:
While generally robust, like all hybrid batteries, gradual capacity degradation can occur over many years and high mileage. Symptoms include reduced electric-only range and MPG.
Transmission Concerns:
The eCVT is generally reliable, but infrequent reports of electronic control module or motor issues can arise. Maintenance of hybrid coolant is critical for longevity.
Evaporative Emissions System:
Occasional issues with EVAP canister purge valves or vent solenoids can lead to 'check engine' lights, often related to fuel system integrity.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a long-standing American automotive manufacturer with a history of innovation and mass production.
Model Evolution
Escape Introduction:
First introduced for the 2001 model year.
Hybrid Introduction:
The hybrid variant was first offered for the 2005 model year.
Production
Assembly Locations:
Kansas City Assembly Plant, Claycomo, Missouri, USA
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
EPA estimated fuel economy ratings typically around 34 MPG city / 31 MPG highway / 32 MPG combined for FWD models, making it a leader in its class for fuel efficiency.
Green Car Of The Year:
Ford Escape Hybrid has historically been recognized for its environmental credentials.
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