KTM 690 Enduro R 2012 Factory Service Repair Manual

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Stichworte: 2012 50 690 Enduro R KTM Motorcycle Motorcycles

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Beschreibung

This manual covers the KTM 690 Enduro R, a premium dual-sport motorcycle produced in 2012. Engineered for riders seeking formidable off-road capability combined with street legality, this model is renowned for its powerful LC4 single-cylinder engine, advanced WP suspension, and agile, off-road oriented chassis. Building on KTM's strong motorsports heritage, the 690 Enduro R emphasizes performance and agility, making it a capable machine for both challenging trails and everyday riding. Its design offers a lightweight feel for its class, with features like robust frame construction and integrated handguards contributing to its durability and rider protection. This comprehensive factory service repair manual provides complete factory service and repair information for the 2012 KTM 690 Enduro R. It details a wide array of essential maintenance procedures, diagnostic techniques, and repair instructions across all major vehicle systems, including the fuel, cooling, engine, clutch, transmission, brakes, suspension, steering, frame, and electrical systems. With step-by-step instructions, detailed illustrations, diagrams, and photos, this manual is an indispensable resource for owners and technicians to effectively maintain, troubleshoot, rebuild, refurbish, or restore the motorcycle, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

690 Enduro R

Year:

Codes

Engine Code:

LC4 (likely variant, specific code not provided in product info, but LC4 is KTM's common single-cylinder designation)

👋 Introduction

Market Position

Market Position:

Premium dual-sport motorcycle catering to riders seeking off-road capability with street-legal legality.

Competitive Analysis

Competitive Analysis:

Competes with other European and Japanese dual-sport motorcycles known for their robust single-cylinder engines and off-road prowess, such as certain BMW GS models (smaller displacement), Yamaha WR-R, and Suzuki DR-Z.

Key Features

Key Features:

Powerful LC4 single-cylinder engine, advanced WP suspension, off-road oriented chassis, street-legal equipment, typically lightweight for its class, emphasizing performance and agility.

📋 Manual Details

Coverage Areas

Coverage Areas:

Complete official factory service and repair

Page Count

Page Count:

Hundreds of pages (specific count not provided)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Print Quality

Print Ability:

Printable in its entirety or specific pages as needed.

📖 Manual Coverage

Systems Covered

Systems Covered:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix

Wiring Diagrams:

Complete wiring diagrams for the electrical system are included for tracing and verification.

Engine Management:

Analysis of different engine management systems.

Frame And Chassis:

Detailed information on the frame construction and related components.

Suspension:

Comprehensive coverage of both front (WP USD forks) and rear (WP monoshock) suspension systems.

Wheels And Tires:

Specifications and procedures related to wheels, spokes, and tire maintenance/replacement.

Final Drive:

Information on chain maintenance, adjustment, and replacement.

Clutch:

Detailed procedures for clutch maintenance, adjustment, and component replacement.

Engine Lubrication:

Coverage of the oil pump, oil filter, oil passages, and lubrication system checks.

Cooling System:

Information on the radiator, coolant, hoses, water pump, and thermostat.

Engine Top End:

Detailed procedures for cylinder head, valves, camshafts, and piston assembly.

Crankshaft Transmission:

Procedures for gearbox disassembly, inspection, and assembly, including crankshaft components.

Brakes:

Detailed procedures for brake caliper service, master cylinder overhaul, bleeding, and pad replacement.

Steering:

Information on steering head bearings, fork stanchions, and triple clamps.

Procedures Included

Procedures Included:

Maintenance, diagnostics, repair, troubleshooting, rebuilding, refurbishing, restoration, testing of suspected parts, tracing wiring diagrams, engine management system analysis, common fixes, mechanic guidance

Fault Diagnosis:

Detailed guidance on diagnosing engine fault symptoms and problem evaluation.

Mechanic Communication:

Provides common fixes to help owners communicate effectively with mechanics, potentially saving costs.

Prevention Tips:

Offers common tips for preventative maintenance to avoid escalating problems.

Electrical Diagnostics:

Troubleshooting and electrical service procedures combined with detailed wiring diagrams.

Technical Depth

Technical Depth:

Comprehensive, step-by-step instructions, detailed illustrations, diagrams, photos, advanced troubleshooting guide, secret techniques used by top mechanics, everything to repair, maintain, rebuild, refurbish, or restore

Diagnostic Techniques:

Includes secret techniques used by top mechanics for testing suspected parts.

Illustrations And Diagrams:

Contains all necessary illustrations, drawings, and photos to guide through procedures.

Instructional Format:

Numbered instructions, bold figure numbers for matching illustrations, detailed substeps, notes, cautions, and warnings.

Manual Type

Completeness:

Actual Genuine Repair Service Factory Manuals, NOT 3rd party manuals.

📊 Manual Specifications

File Format

File Format:

Compatibility:

Works on all PC-based Windows operating systems and Mac.

Storage Options:

Can be saved to hard-drive or burned to CD-ROM.

Print Quality

Print Quality:

High resolution, printable without restriction (entirely or by page/chapter)

Binding Type

Binding Type:

Digital Download (Printable)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

LC4 Single-Cylinder, Liquid-Cooled, DOHC (likely 4-valve)

Engine Designation:

LC4 Single-Cylinder

Performance

Displacement:

690cc (approximate, standard for 690 series)

Horsepower:

Estimated 63-65 HP (typical for 2012 model, specific figure may vary based on tuning)

Torque:

Estimated 55-58 lb-ft (typical for 2012 model, specific figure may vary)

Fuel System

Fuel System:

Fuel Injection (likely Keihin throttle body and injectors)

Throttle Body Size:

Likely 46mm (common for this era of 690 models).

🔧 Transmission

Standard

Standard:

6-speed constant mesh

Optional

Optional:

Features

Features:

Wet multi-disc clutch, slipper clutch (possible feature on this model for improved downshifting)

📐 Dimensions

Exterior

Seat Height:

Approx. 37.4 inches (950 mm) (typical for Enduro R models, subject to suspension settings)

Ground Clearance:

Approx. 11.8 inches (300 mm) (typical for Enduro R models)

Wheelbase:

Approx. 59.2 inches (1504 mm) (typical for 2012 model).

Weights

Dry Weight:

Approx. 326 lbs (148 kg) (typical for 2012 model, actual weight may vary slightly)

Fuel Capacity:

Approx. 3.17 gallons (12 liters)

🛡️ Safety Features

Ratings

Ratings:

Not applicable for off-road motorcycles in the same manner as cars.

Active Features

Active Features:

Hydraulic disc brakes (front and rear), ABS (optional, or may be standard depending on market/trim)

Passive Features

Passive Features:

Integrated crash protection (e.g., handguards), robust frame construction.

💡 Technology Features

Infotainment

Infotainment:

Basic LCD display for speed, RPM, gear indicator, trip meters, and basic warning lights. Advanced infotainment is not a feature of this model.

Driver Assistance

Driver Assistance:

Optional Anti-lock Braking System (ABS) which can typically be switched off for off-road use.

Connectivity

Connectivity:

No onboard connectivity features like Bluetooth or Wi-Fi.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 km (3,000-4,500 miles) or annually, whichever comes first (refer to manual for precise interval).

Valve Clearance Check:

Typically every 10,000-15,000 km (6,000-9,000 miles) (refer to manual for precise interval).

Fluid Specifications

Engine Oil Type:

Full synthetic motorcycle specific oil, API SG/SH/SJ/SL or higher, JASO MA/MA2 certified (e.g., Motorex Power Synth 4T 10W-50 or equivalent).

Coolant Type:

Permanent Antifreeze/Coolant (e.g., ethylene glycol based) with corrosion inhibitors, pre-diluted 50/50 with distilled water.

Brake Fluid Type:

DOT 4 (standard for most modern KTMs, refer to manual for exact specification).

Fork Oil Type:

Specific suspension fluid as recommended by WP, often a viscosity like SAE 5W or 7.5W (refer to manual for exact specification and type).

Known Issues

Known Issues:

Potential for vibration (inherent to large single-cylinder engines), occasional fuel pump issues (model specific, check for recalls/TSBs), wear on high-mileage components like clutch plates or suspension seals. The manual will detail proactive maintenance to mitigate these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

KTM, known as 'Ready to Race,' has a strong heritage in off-road motorsports, including motocross, enduro, and Dakar Rally, translating this performance DNA into its street-legal models.

Model Evolution

Model Evolution:

The 690 Enduro R has evolved from earlier KTM LC4 platforms, progressively gaining more sophisticated engine management, suspension, and chassis technology to enhance both off-road capability and on-road comfort.

Production

Production:

The 690 Enduro R has been in continuous production for KTM, with model updates and revisions occurring in line with KTM's product cycle.

🏆 Awards & Recognition

Recognitions

Recognitions:

KTM models generally receive praise in motorcycle media for their performance, handling, and off-road capabilities. Specific awards for the 2012 690 Enduro R would be found in period reviews.