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KTM 690 SMC R 2012 Workshop Service Repair Manual

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The 2012 690 SMC R is a high-performance Supermoto motorcycle, engineered with a renowned 'Ready to Race' philosophy. Featuring a potent 690 cc single-cylinder, 4-stroke LC4 engine, this machine delivers...
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KTM 690 SMC R 2012 Workshop Service Repair Manual
The 2012 690 SMC R is a high-performance Supermoto motorcycle, engineered with a renowned 'Ready to Race' philosophy. Featuring a potent 690 cc single-cylinder, 4-stroke LC4 engine, this machine delivers exhilarating performance with approximately 63 hp and 54.6 ft-lbs of torque, managed by a 6-speed transmission and an APT C clutch. Its agile chassis, built on a chrome-molybdenum steel trellis frame, provides exceptional handling, complemented by hydraulic disc brakes with Brembo calipers and an optional ABS system. With a dry weight of approximately 148 kg and a seat height of 890 mm, the 690 SMC R is designed for enthusiast riders seeking a dynamic and capable Supermoto experience, reflecting Austrian manufacturing heritage and commitment to performance. This comprehensive Workshop Service Repair Manual provides extensive guidance for the 690 SMC R, covering all essential aspects of maintenance, repair, and diagnostics. Within its pages, you will find detailed information on the engine, including its top end, clutch, lubrication system, and transmission, alongside fuel and cooling systems, chassis components like wheels, brakes, and suspension, and the complete electrical system with wiring diagrams. The manual offers step-by-step repair procedures based on complete disassembly, routine maintenance tasks, and diagnostic methods for both mechanical and electrical issues. Hundreds of photos and illustrations, along with detailed substeps and important notes, ensure clarity for owners and technicians alike in maintaining this performance Supermoto.
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 SMC R
Year:
2012
Vehicle Type:
Supermoto
👋 Introduction
Market Position
Vehicle Segment:
Performance Supermoto
Target Audience:
Enthusiast riders and experienced mechanics
Competitive Analysis
Positioning:
A premium offering in the supermoto segment, known for its potent single-cylinder engine and agile chassis.
Key Features
Value Proposition:
Inexpensive way to keep the vehicle working properly, comprehensive repair and service information.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Printable:
Yes, without restriction
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Overview:
General Information, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Fuel And Cooling:
Fuel System, Cooling System
Chassis And Handling:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical And Diagnostics:
Electrical System, Troubleshooting and Electrical Service Procedures, Wiring Diagrams
General Information And Appendix:
General Information, Appendix
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly of the machine
Maintenance Procedures:
Routine maintenance tasks, fluid changes, inspections
Diagnostic Procedures:
Problem diagnosis for electrical systems and mechanical components
Technical Depth
Detail Level:
Comprehensive factory-level detail
Illustrations:
Hundreds of photos and illustrations, enlarged inset views
Guidance:
Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers
📊 Manual Specifications
File Specifications
File Format:
PDF
Software Requirements:
Adobe PDF Reader
Compatibility:
All PC-based Windows operating systems and Mac
Storage Options:
Save to hard drive, burn to CD-ROM
Print Quality
Print Capability:
Print entire manual or specific pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
690 cc
Engine Designation:
LC4 engine architecture
Performance
Horsepower:
Approx. 63 hp (specifications may vary based on region and specific tuning)
Torque:
Approx. 54.6 ft-lbs (74 Nm) (specifications may vary)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with Keihin throttle body
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted
Features
Clutch Type:
APT C (Anti-hopping Power Clutch) by FEBUR, mechanically operated
Final Drive:
Chain drive
📐 Dimensions
Weights
Dry Weight:
Approx. 148 kg (326 lbs)
Fuel Tank Capacity:
Approx. 12 liters (3.17 US gal)
Exterior
Seat Height:
Approx. 890 mm (35.04 inches)
Ground Clearance:
Approx. 255 mm (10.04 inches)
🛡️ Safety Features
Ratings
Safety Features:
ABS (Anti-lock Braking System) available as an option or standard depending on market.
Active Features
Braking System:
Hydraulic disc brakes front and rear, Brembo calipers.
Passive Features
Frame Construction:
Chrome-molybdenum steel trellis frame.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, RPM, gear indicator, fuel level, etc.
Driver Assistance
ABS:
Optional or standard ABS system, configurable.
Connectivity
Connectivity Features:
N/A (Focus is on performance and mechanicals)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals, typically around 5,000-10,000 km (3,000-6,000 miles).
Valve Clearance Check:
Refer to manual for specific intervals, crucial for optimal performance.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., Motorex Power Synt 4T 10W-50 or equivalent JASO MA certified oil).
Coolant Type:
Ethylene glycol-based coolant, mixed with distilled water (e.g., Motorex Coolant M3.0).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires due to aggressive riding style.
Potential Topics:
Refer to manual for specific torque values, electrical component diagnostics, fuel system cleaning, and general engine health checks.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and its 'Ready to Race' philosophy, extending into its street-legal performance motorcycles.
Model Evolution
690 Smc Lineage:
The 690 SMC R is an evolution of KTM's powerful single-cylinder supermoto line, known for its performance and street legality.
Production
Manufacturing Origin:
Austria
🏆 Awards & Recognition
Recognitions
Brand Recognition:
KTM is consistently recognized for its performance, innovation, and racing success across various disciplines.
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