KTM 690 SMC R 2012 Factory Service Repair Manual

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Stichworte: 2012 690 SMC R KTM Misc Motorcycle Motorcycles

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Beschreibung

The 2012 KTM 690 SMC R is a high-performance Supermoto motorcycle, renowned for its agility and off-road inspired capabilities adapted for street use. Building on KTM's strong off-road racing heritage and the evolution of the LC4 engine platform, this model delivers aggressive styling and track-day performance. Its single-cylinder, liquid-cooled 657 cc engine, paired with a 6-speed manual transmission and an APTC slipper clutch, provides robust power delivery. The 690 SMC R is designed for enthusiast riders seeking a dynamic and engaging riding experience, positioning it competitively against other naked sportbikes. This comprehensive Factory Service Repair Manual provides complete guidance for the maintenance and repair of your 2012 KTM 690 SMC R. Covering all aspects from basic scheduled maintenance to complex engine rebuilds and advanced diagnostics, the manual details procedures for the engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, chassis, and suspension. It includes detailed troubleshooting steps, torque specifications, electrical system diagrams, and information on specialized tools. The manual's format, featuring high-resolution diagrams and photographs, ensures efficient information retrieval for owners, mechanics, and technicians aiming to maintain the vehicle's peak performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

690 SMC R

Year:

Vehicle Type:

Supermoto / Naked Sportbike

Codes

Chassis Code:

690 SMC R

👋 Introduction

Market Position

Segment:

High-performance Supermoto

Target Audience:

Enthusiast riders, mechanics, workshop technicians

Competitive Analysis

Competitors:

Ducati Hypermotard, Aprilia Dorsoduro, Yamaha Ténéré 700 (in certain aspects)

Key Features

Vehicle Focus:

Agility, off-road inspired performance, track-day capability on the street

Manual Value:

Enables owners to perform all maintenance and repairs, maximizing performance and longevity

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

Page Count

Estimated Pages:

Hundreds

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, inspection, repair, and reassembly

Fuel System:

Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation

Ignition System:

Ignition coils, spark plugs, ECU control

Cooling System:

Radiator, coolant lines, water pump, thermostat

Exhaust System:

Exhaust headers, catalytic converter, muffler, lambda sensors

Transmission Drivetrain:

Clutch operation, gearbox inspection and repair, chain and sprockets

Chassis Frame:

Frame inspection, steering head bearing service, swingarm and linkage maintenance

Suspension Front:

WP USD fork disassembly, service, and adjustments (compression, rebound, preload)

Suspension Rear:

WP monoshock absorber service, linkage system maintenance, rear shock adjustments

Brakes Front:

Brake caliper service, master cylinder, brake lines, rotor inspection and replacement

Brakes Rear:

Rear brake caliper service, master cylinder, brake lines, rotor inspection and replacement

Wheels Tires:

Wheel bearing service, tire replacement, wheel balancing

Electrical System:

Wiring diagrams, battery, starter, alternator, lighting, sensors

Electronics ECU:

Engine Control Unit (ECU) diagnostics and parameters, sensor signals

Bodywork Fairings:

Fairing removal and installation, seat, fuel tank removal

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules and procedures

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Engine Rebuild:

Complete engine overhaul procedures

Suspension Tuning:

Adjustments and internal service for suspension components

Brake System Service:

Bleeding procedures, pad and rotor replacement

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams

Torque Specifications:

Accurate torque values for all critical fasteners

Special Tools:

Identification and use of specialized tools required for service

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, printable pages

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper:

N/A (Digital PDF download)

Searchability

Search Functionality:

Searchable text for quick information retrieval

Illustrations

Diagrams Photos:

Detailed diagrams, exploded views, and photographs

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

657 cc (690 cc class)

Bore X Stroke:

102 mm x 80 mm (estimated, specific to this generation)

Valve Train:

SOHC, 4 valves per cylinder

Cooling:

Liquid-cooled

Performance

Horsepower:

Approx. 65 hp @ 7500 rpm (specific to 2012 model)

Torque:

Approx. 70 Nm (7.1 kgf-m / 51.6 lb-ft) @ 5600 rpm (specific to 2012 model)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Keihin throttle body

Fuel Type:

Unleaded gasoline, minimum 95 RON

Lubrication

Oil Type:

Synthetic Motorcycle Oil, SAE 10W-50 or 15W-50 (check manual for precise specs)

Oil Capacity:

Approx. 1.7 liters (1.8 US qt) (check manual for precise specs)

🔧 Transmission

Standard

Transmission Type:

6-speed manual claw shift transmission

Optional

Optional Gearbox:

Features

Clutch Type:

APTC Slipper Clutch, hydraulically operated

Final Drive:

X-ring chain, 16/45T (typical for this model, check manual for exact ratios)

📐 Dimensions

Exterior

Length:

Approx. 2170 mm (85.4 in)

Width:

Approx. 800 mm (31.5 in) (excluding mirrors)

Height:

Approx. 1200 mm (47.2 in) (seat height varies)

Wheelbase:

Approx. 1480 mm (58.3 in)

Weights

Dry Weight:

Approx. 140 kg (308.6 lbs)

Wet Weight:

Approx. 150 kg (330.7 lbs) (estimated with all fluids)

Fuel Capacity:

12 liters (3.17 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety standards are different from automotive)

Active Features

Optional Anti-lock Braking System (ABS) - likely available on this model

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Infotainment System:

Basic LCD display with essential information (speedometer, tachometer, odometer, fuel level, gear indicator)

Driver Assistance

ABS System:

Optional ABS system provides an advanced safety feature, controllable via the ECU.

Connectivity

Connectivity Features:

None (focused on performance, not modern smart features)

Engine Management

ECU Capabilities:

Sophisticated ECU manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval)

Valve Clearance Check:

Every 10,000 - 15,000 km (6,000 - 9,000 miles) (critical for single-cylinder engines, refer to manual)

Spark Plug Replacement:

Every 10,000 - 15,000 km (6,000 - 9,000 miles)

Air Filter Cleaning:

Regular checks and cleaning, typically every 5,000 km (3,000 miles), depending on riding conditions

Fluid Specifications

Coolant:

High-quality motorcycle coolant (ethylene glycol-based, typically a 50/50 mix with distilled water)

Brake Fluid:

DOT 4 or DOT 5.1 (check manual for specific recommendation)

Clutch Fluid:

DOT 4 (same as brake fluid, typically)

Known Issues

Lc4 Engine Notes:

Early LC4 models sometimes exhibited minor oil consumption or cam chain tensioner issues; the manual will detail correct procedures to mitigate these.

Suspension Maintenance:

Regular fork seal and oil changes are crucial for maintaining optimal suspension performance.

📚 Vehicle History

Brand Heritage

Ktm Legacy:

KTM is renowned for its off-road racing heritage and 'Ready to Race' philosophy, translating to high-performance street bikes.

Model Evolution

Lc4 Engine:

The 690 SMC R utilizes the advanced LC4 single-cylinder engine, a platform that has evolved significantly over years, known for its torque and power delivery.

Smc Lineage:

The SMC (Supermoto Competition) line is KTM's dedicated supermoto offering, emphasizing agility and aggressive styling.

Production

Manufacturing Location:

Austria (KTM AG headquarters)

Key Updates 2012:

The 2012 model saw refinements in chassis, engine management, and suspension, building upon earlier LC4 models.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

The 690 SMC R is generally praised by motorcycle publications for its sharp handling, powerful engine, and aggressive styling in the supermoto category.

Ratings

Performance Reviews:

Consistently receives high marks for track-day performance and spirited street riding capabilities.