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Subaru Forester 2012 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2012 Generation: Fourth Generation (SJ) Codes Chassis Code: SJ 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Symmetrical...
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Subaru Forester 2012 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2012
Generation:
Fourth Generation (SJ)
Codes
Chassis Code:
SJ
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Key Selling Points:
Symmetrical All-Wheel Drive as standard, practical cargo space, excellent visibility, reputation for safety and durability.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Mazda CX-5, Nissan Rogue, Ford Escape.
Key Features
AWD System:
Subaru's Symmetrical All-Wheel Drive is a standard feature across all trims, enhancing traction and stability in various driving conditions.
Engine Layout:
Horizontally-opposed Boxer engines, providing a lower center of gravity for improved handling and stability.
Visibility:
Excellent outward visibility due to large glass areas and a commanding driving position.
📋 Manual Details
Coverage Areas
Region Covered:
Global (primarily North America, Europe, Australia)
Page Count
Total Pages:
4534
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of all engine variants, including Boxer engine principles, diagnostics, repair, and overhaul for naturally aspirated and turbocharged (XT models) engines.
Transmission:
Detailed information on Lineartronic CVT (Continuously Variable Transmission) and 5-speed/6-speed manual transmissions, including operation, maintenance, diagnostics, and overhaul.
Drivetrain:
Full coverage of Subaru's Symmetrical All-Wheel Drive system, including front and rear differentials, driveshafts, and coupling systems.
Suspension:
In-depth coverage of front MacPherson struts and rear multi-link suspension systems, including component replacement, alignment specifications, and troubleshooting.
Brakes:
Detailed procedures for hydraulic brake system maintenance, including ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad/rotor replacement, caliper service, and bleeding procedures.
Steering:
Information on hydraulic power steering system, including pump, rack and pinion, and fluid specifications.
Electrical:
Extensive coverage of the vehicle's electrical system, including wiring diagrams for all circuits, component testing, charging system, starting system, lighting, and accessory circuits.
Climate Control:
Service and repair procedures for HVAC (Heating, Ventilation, and Air Conditioning) system, including refrigerant handling, component replacement, and diagnosis.
Body And Interior:
Detailed instructions for body panel removal and installation, interior trim, upholstery, glass replacement, and bodywork repair.
Safety Systems:
Coverage of SRS (Supplemental Restraint System) airbags, seatbelt pre-tensioners, and associated sensors and control modules. NOTE: Extreme caution and specific training are required for SRS system work.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for all intervals, including oil changes, filter replacements, fluid checks, and inspections.
Engine Repair:
Component-level engine repair, including cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, and timing belt/chain replacement (where applicable).
Transmission Repair:
Overhaul procedures for both manual and CVT transmissions, including torque converter replacement, clutch service, and valve body diagnostics.
Brake Service:
Replacement of brake pads, rotors, calipers, hoses, and bleeding of the brake system.
Electrical Diagnostics:
Troubleshooting guides and diagnostic flowcharts for common electrical faults, including sensor testing and ECU diagnosis.
Suspension And Steering Repair:
Replacement of struts, shocks, ball joints, tie rod ends, and power steering pump/rack.
Body Panel Replacement:
Step-by-step guides for removing and installing fenders, hoods, bumpers, doors, and glass.
Troubleshooting:
Comprehensive troubleshooting section with symptoms, potential causes, and recommended repair actions for various vehicle systems.
Torque Specifications:
Detailed torque values for all critical fasteners across all vehicle systems.
Technical Depth
Depth:
Complete overhaul and detailed repair procedures, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Viewable on any device with a PDF reader (PC, Mac, tablet, smartphone).
Print Quality
Quality:
High-resolution scans ensuring clarity of text, diagrams, and images. Optimized for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text allows for quick location of specific information, procedures, and part numbers.
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
FB25
Displacement Base:
2.5 Liters (2498 cc)
Configuration Base:
Naturally Aspirated Flat-4 (Boxer)
Horsepower Base:
173 hp @ 5600 rpm
Torque Base:
174 lb-ft @ 4100 rpm
Turbo Engine
Engine Code Turbo:
FA20DIT (Forester XT models)
Displacement Turbo:
2.0 Liters (1998 cc)
Configuration Turbo:
Turbocharged Flat-4 (Boxer)
Horsepower Turbo:
250 hp @ 5600 rpm
Torque Turbo:
258 lb-ft @ 2000-4800 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPFI) for NA engines, Direct Injection (DI) for XT models.
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (for NA), 91 AKI (for XT models)
🔧 Transmission
Standard
Transmission Type Standard:
Lineartronic CVT (Continuously Variable Transmission)
Optional
Transmission Type Optional:
6-speed Manual Transmission (available on some trims, particularly 2.5i models)
Features
AWD Integration:
Fully integrated with Symmetrical All-Wheel Drive system for optimized power distribution.
Cvt Modes:
Manual mode with paddle shifters for simulated gear changes (on select trims).
Fluid Specifications
Cvt Fluid Type:
Subaru CVTF (Continuously Variable Fluid) II or equivalent (specific part number available in manual).
Manual Transmission Fluid:
Subaru Extra-S Gear Oil or equivalent (API GL-5, SAE 75W-90).
📐 Dimensions
Exterior
Length:
Approx. 180.9 inches (4595 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 65.7 inches (1670 mm)
Wheelbase:
Approx. 103.9 inches (2640 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 34.4 cu ft (974 liters)
Cargo Volume With Rear Seats Folded:
Approx. 70.4 cu ft (1993 liters)
Weights
Curb Weight Base:
Approx. 3300 - 3400 lbs (1497 - 1542 kg)
Towing Capacity:
1500 lbs (680 kg) - consult manual for specific trailer brake requirements.
🛡️ Safety Features
Ratings
IIHS Top Safety Pick:
Yes (for 2012 model year)
NHTSA Overall Rating:
5-Star (for 2012 model year)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Standard Electronic Brakeforce Distribution
TCS:
Standard Traction Control System
Esc:
Standard Electronic Stability Control (Vehicle Dynamics Control)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters in all seating positions.
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Head Unit Options:
Base models feature a 6-speaker audio system with CD player and auxiliary input. Higher trims offer touch-screen infotainment systems with optional navigation and Bluetooth connectivity.
Driver Assistance
Camera System:
Optional rear-view camera integrated with the infotainment system.
Keyless Access:
Optional Keyless Access system with push-button start.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone and audio streaming connectivity on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Check manual for severe driving conditions.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months. More frequent replacement recommended in dusty conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
60,000 miles (96,000 km) for naturally aspirated engines. Consult manual for XT models.
Transmission Fluid Change Cvt:
Recommended every 30,000 miles (48,000 km) or 24 months, especially under severe driving conditions. Check for filter replacement as well.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic Engine Oil.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent. 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Subaru Genuine ATF-HP or equivalent (check manual for specific PN).
Known Issues
Cvt Hesitation:
Some early models may experience minor hesitation; regular fluid changes are crucial for CVT longevity. Manual provides diagnostic steps.
Oil Consumption:
Certain FB25 engines can exhibit oil consumption; proper monitoring and adherence to oil change intervals are important.
Headlight Fogging:
Condensation can sometimes form inside headlight assemblies; manual may offer disassembly/cleaning procedures.
📚 Vehicle History
Brand Heritage
Company Origin:
Founded in 1917 as Fuji Heavy Industries Ltd., rebranded as Subaru Corporation in 2017.
All Wheel Drive Pioneer:
Subaru is renowned for its pioneering work and widespread adoption of All-Wheel Drive technology in passenger vehicles.
Model Evolution
First Generation:
Introduced in 1997 as a compact SUV/station wagon, blending SUV practicality with car-like handling.
Fourth Generation Introduction:
The 2012 model year marked the debut of the fourth generation (SJ), featuring a completely new platform and design language, and the introduction of the Lineartronic CVT.
Production
Manufacturing Location:
Gunma Manufacturing Plant, Japan.
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick.
NHTSA Award:
National Highway Traffic Safety Administration (NHTSA) 5-Star Safety Rating.
Edmunds Best SUVs:
Often cited by automotive publications like Edmunds for its practicality and value within its segment.
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