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    Subaru Impreza WRX STI 2012 Service Repair Manual

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    This manual provides comprehensive service and repair information for the 2012 Impreza WRX STI, chassis code GR/GV. As a performance compact sedan and hatchback, the WRX STI is renowned for...
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    Art.-Nr: 89159
    This manual provides comprehensive service and repair information for the 2012 Impreza WRX STI, chassis code GR/GV. As a performance compact sedan and hatchback, the WRX STI is renowned for its iconic turbocharged boxer engine, symmetrical all-wheel drive, and driver-focused engineering, stemming from a rich motorsport heritage. This model, a predecessor to the current Global Platform, offers exceptional handling and a dynamic driving experience, appealing to enthusiast drivers and those seeking to optimize their vehicle's performance. This factory service manual is an essential resource for owners, mechanics, and technicians. It covers all major systems, including the engine (EJ257), drivetrain, suspension, steering, brakes, electrical systems, HVAC, and body. Detailed procedures for scheduled maintenance, component repair, overhaul, and advanced diagnostics are included, along with critical technical specifications and torque values. The manual's extensive coverage, estimated at over 3000 pages, facilitates accurate troubleshooting and ensures the longevity and optimal performance of your 2012 Impreza WRX STI.
    🏷️ Basic Information
    Identification
    Make:
    Subaru
    Model:
    Impreza WRX STI
    Year:
    2012
    Codes
    Chassis Code:
    GR/GV
    Platform:
    Subaru Global Platform (predecessor)
    👋 Introduction
    Market Position
    Segment:
    Performance Compact Sedan/Hatchback (rally-bred homologation special).
    Target Audience:
    Enthusiast drivers, tuners, motorsport participants, and owners seeking in-depth knowledge for DIY maintenance and repair.
    Competitive Analysis
    Competitors 2012:
    Mitsubishi Lancer Evolution, Volkswagen GTI, Ford Focus ST, Mazdaspeed3.
    Key Features Vehicle
    Performance Focus:
    Iconic turbocharged boxer engine, symmetrical all-wheel drive, performance-tuned suspension, and driver-focused cockpit.
    Key Features Manual
    Value Proposition:
    Provides factory-level diagnostic and repair data, essential for maintaining and optimizing the performance of a specialized vehicle like the WRX STI. Offers significant cost savings over dealership-level repairs.
    Format Advantage:
    PDF format allows for quick searching, easy access across devices, and printing of specific procedures as needed, unlike cumbersome physical manuals.
    📋 Manual Details
    Coverage Areas
    Main Coverage:
    Complete service, repair, and diagnostic information for the 2012 Subaru Impreza WRX STI.
    Specific Areas:
    Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Chassis, Diagnostics, Maintenance.
    Page Count
    Estimated Page Count:
    Over 3000 pages (typical for a comprehensive service manual)
    Manual Type
    Type:
    Factory Service Manual / Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emissions control, turbocharger system, exhaust system, transmission (manual and automatic), clutch, all-wheel-drive system, differentials.
    Chassis:
    Front and rear suspension, steering system (power steering), brake system (including ABS, EBD, VDC), wheel bearings, axles.
    Electrical:
    Battery, charging system, starting system, lighting system, wipers and washers, horn, power windows, door locks, mirrors, instrument cluster, audio system, navigation system, SRS (airbag) system, body control module (BCM), engine control module (ECM), transmission control module (TCM).
    Body And Interior:
    Body panels, doors, hood, trunk lid, windows, seats, interior trim, safety belts, exterior trim, bumpers.
    HVAC:
    Air conditioning system, heating system, ventilation, climate control.
    Procedures Included
    Maintenance:
    Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, spark plug replacement, belt inspections/replacements.
    Repair And Overhaul:
    Engine repair (e.g., head gasket, piston/ring replacement), transmission overhaul, clutch replacement, brake pad/rotor replacement, suspension component replacement, power steering pump replacement, turbocharger removal/installation, exhaust system repair.
    Diagnostics And Troubleshooting:
    Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures, scan tool usage.
    Specifications And Tolerances:
    Detailed torque specifications, clearances, measurements, and tolerances for all components.
    Technical Depth
    Depth:
    Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and structural repairs. Includes factory-level diagnostic procedures and specifications.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Likely text-searchable PDF for efficient information retrieval.
    Print Quality
    Quality:
    High resolution, suitable for printing individual pages or sections.
    Binding Type
    Type:
    N/A (Digital Download)
    Paper Type
    Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    EJ257
    Configuration:
    2.5-liter horizontally opposed (Boxer) turbocharged 4-cylinder
    Bore X Stroke:
    99.5 mm x 79.0 mm
    Compression Ratio:
    8.4:1
    Valvetrain:
    DOHC, 16 valves, Subaru's Variable Valve Lift & Timing (VVL-i)
    Performance
    Horsepower Hp:
    305 hp @ 6000 rpm
    Torque Lb-Ft:
    290 lb-ft @ 4000 rpm
    Fuel System
    Injection Type:
    Sequential Electronic Fuel Injection (SEFI), Multi-point Fuel Injection (MPI)
    Fuel Type:
    Premium Unleaded Gasoline (91 octane or higher recommended)
    Turbocharger
    Type:
    Twin-scroll Mitsubishi TD04L-15G turbocharger
    Intercooler:
    Top-mounted, air-to-air intercooler
    🔧 Transmission
    Standard
    Type:
    6-speed Manual Transmission (TY856UR1MA)
    Optional
    Type:
    N/A (STI exclusively featured manual transmission)
    Features
    Dccd:
    Driver Controlled Centre Differential (DCCD) with auto mode for variable front/rear torque split.
    Differentials:
    Helical Limited-Slip Front Differential, Mechanical Limited-Slip Rear Differential.
    Fluid Specifications
    Manual Transmission Fluid:
    Subaru Extra-S Gear Oil 75W-90 (or equivalent API GL-5 rated)
    Fluid Capacities
    Manual Transmission Capacity:
    Approx. 3.2 Liters (3.4 US Quarts)
    📐 Dimensions
    Exterior
    Length:
    4,415 mm (173.8 in)
    Width:
    1,795 mm (70.7 in)
    Height:
    1,470 mm (57.9 in)
    Wheelbase:
    2,650 mm (104.3 in)
    Weights
    Curb Weight:
    Approx. 1,505 kg (3,318 lbs) for Sedan, 1,535 kg (3,384 lbs) for Hatchback
    Cargo
    Trunk Volume Sedan:
    Approx. 0.320 m³ (11.3 cu ft)
    Wheels And Tires
    Standard Wheel Size:
    18 x 8.5 inches
    Standard Tire Size:
    245/40R18
    Bolt Pattern:
    5x114.3 mm
    🛡️ Safety Features
    Ratings
    NHTSA Overall:
    5-Star (for 2012 model year in certain configurations)
    IIHS Top Safety Pick:
    Yes (for 2012 model year)
    Active Features
    ABS:
    Anti-lock Braking System
    Ebd:
    Electronic Brake-force Distribution
    Vdc:
    Vehicle Dynamics Control (Traction Control & Stability Control)
    Passive Features
    Airbags:
    Front dual-stage airbags, front side-impact airbags, side curtain airbags.
    Seatbelts:
    3-point ELR seatbelts with pretensioners and force limiters.
    Body Structure:
    Advanced front and rear crumple zones, high-strength steel body structure.
    💡 Technology Features
    Infotainment
    Head Unit:
    Standard AM/FM/CD stereo with auxiliary input. Optional navigation system available.
    Display:
    Multi-function display in dashboard for trip computer, fuel economy, AWD system status, etc.
    Driver Assistance
    Cruise Control:
    Standard cruise control functionality.
    Keyless Entry:
    Remote keyless entry system.
    Connectivity
    Usb Aux:
    Auxiliary audio input jack. USB port may be present on certain trims or as an accessory.
    Performance Tech
    Si Drive:
    Subaru Intelligent Drive system allowing selection between Intelligent (I), Sport (S), and Sport Sharp (S#) modes, altering throttle response, engine mapping, and AWD behavior.
    Data Logging:
    Manual likely details how to access and interpret diagnostic data from the ECM, essential for tuning and performance analysis.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,750 miles (6,000 km) or 6 months, whichever comes first (under severe driving conditions, which is typical for STI usage). Standard interval typically 7,500 miles.
    Air Filter Replacement:
    Every 15,000 miles (24,000 km) or 12 months.
    Spark Plug Replacement:
    Every 30,000 miles (48,000 km) (Iridium type).
    Timing Belt Replacement:
    N/A (EJ257 uses a timing chain, but the manual will cover related component checks/maintenance).
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 Synthetic Engine Oil (API SN or ILSAC GF-5 or higher)
    Engine Oil Capacity:
    Approx. 5.5 Liters (5.8 US Quarts) with filter change
    Coolant Type:
    Subaru Super Coolant (Blue) - Ethylene Glycol based.
    Brake Fluid Type:
    DOT 3 or DOT 4.
    Known Issues
    Head Gaskets:
    While improved over earlier EJ engines, head gasket failures can still occur, especially with modified or aggressively driven vehicles. Manual covers inspection and replacement procedures.
    Piston Ringland Failure:
    Can occur due to detonation/pre-ignition, often linked to inadequate fuel quality, improper tuning, or faulty sensors. Manual provides diagnostic steps for engine knock and potential mechanical issues.
    Clutch Wear:
    High-performance nature and frequent aggressive driving can lead to accelerated clutch wear. Manual details clutch inspection and replacement.
    Turbocharger Wear:
    Can be subject to wear or failure due to heat and oil degradation. Manual covers turbo diagnostics and replacement.
    Suspension Bushings:
    Performance-oriented suspension can lead to wear in control arm bushings and sway bar links. Manual covers replacement of these components.
    📚 Vehicle History
    Brand Heritage
    Motorsport Legacy:
    Subaru's long and successful history in the World Rally Championship (WRC) heavily influenced the development and tuning of the WRX and STI models.
    Model Evolution
    Generation Name:
    Third Generation (GR/GV) Hatchback and Sedan.
    Distinction From Standard Impreza:
    The WRX STI diverged significantly from the standard Impreza in terms of powertrain, suspension, brakes, chassis rigidity, and exterior styling (wider fenders, hood scoop, rear spoiler).
    Production
    Manufacturing Location:
    Gunma Plant, Japan
    Production Period:
    2007-2014 (GR/GV chassis for global markets, with specific updates in 2011 and 2013).
    🏆 Awards & Recognition
    Recognitions
    Performance Awards:
    Consistently recognized by automotive publications for its performance capabilities and rallying heritage. Specific awards vary by publication and year.
    Ratings
    Track Performance:
    Highly regarded for its track day and autocross performance, often featured in competitive driving events.
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