Model Years Covered:
2013
Specific Models Covered:
XL883 Iron, XL883L Super Low, XL1200C Custom, XL1200C Custom 110th Anniversary, XL1200CP, XL1200V Seventy-Two, XR1200X Forty-Eight
Engine Variants Covered:
883cc Evolution Engine, 1200cc Evolution Engine
Target Audience:
Do-it-yourself mechanics, Harley-Davidson Sportster owners
Value Proposition:
Cost savings on dealership labor, empowers owners for self-maintenance and repair
Manual Benefits:
Instant download, no waiting, printable pages, searchable text, detailed guidance
Search Functionality:
Keyword searchable PDF for rapid information retrieval.
Navigation:
Clickable menu and bookmarks for easy browsing.
Major Systems:
Maintenance, Chassis, Engine, Fuel System, Drive Train, Transmission, Electrical System, Starting System, Charging System, Instruments, TSM/HFSM (Turn Signal/Headlight/Fog Light Module), Engine Management Systems
Electrical Diagnostics Details:
Detailed circuits, component testing, troubleshooting flowcharts for starting, charging, instruments, security systems (HFSM/TSM), engine control.
Body And Frame:
Fuel tank removal/installation, fenders, seat, handlebars, controls.
Cooling And Exhaust:
Exhaust system removal/installation, heat shields, engine heat management considerations.
Wheels Hubs And Bearings:
Wheel bearing inspection and replacement, hub maintenance, spoke adjustment (if applicable).
Repair And Maintenance:
Routine maintenance, troubleshooting, component repair, electrical diagnostics, engine overhaul, drivetrain adjustments, chassis service
Engine Rebuild:
Piston removal/installation, cylinder boring, valve servicing, crankshaft inspection, camshaft replacement.
Transmission Repair:
Gearbox disassembly/reassembly, clutch service, primary drive inspection, belt drive maintenance.
Diagnostic Level:
Detailed diagnostics, troubleshooting guides, step-by-step repair instructions
Visual Aids:
Illustrations, photographs, exploded views
Torque Specifications:
Precise torque values for all critical fasteners across engine, chassis, and driveline components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all covered models, aiding in fault finding.
PDF Quality:
High resolution, searchable text, clickable menu
Compatibility:
All versions of Windows & Mac
Printability:
All pages printable, individual pages or chapters
Suggested Binding:
3-ring binder (customer preference)
Recommended Paper Handling:
Print as needed for garage use, replace if soiled
Software Requirement:
Adobe PDF Reader
Engine Family:
Harley-Davidson Evolution (Pushrod V-Twin)
Displacement Options:
883cc (53.9 cu in), 1200cc (73.2 cu in)
Horsepower Torque:
Horsepower and torque figures vary by engine size and model; specific data is detailed within the manual.
Fuel Delivery Type:
Electronic Sequential Port Fuel Injection (ESPFI)
Cooling Method:
Air-cooled
Ignition Type:
Spark ignition, electronic ignition module
Oil Type Spec:
Refer to manual for specific viscosity and API classification (e.g., SAE 20W50 Harley-Davidson Motorcycle Oil)
ECU Features:
Closed-loop fuel control, diagnostic trouble codes (DTCs), electronic throttle control (on some models/years)
Model Variations:
Dimensions vary significantly by model (e.g., XL883L Super Low vs. XL1200C Custom). Refer to specific model sections in the manual.
Dry Weight Range:
Approx. 560-590 lbs (254-268 kg) depending on model and configuration. Refer to manual for exact figures.
Suspension Type:
Telescopic front forks, rear shock absorbers with adjustable preload (model dependent).
Wheel Size And Tire Specifications:
Various sizes and types depending on the specific Sportster model (e.g., 16-inch or 19-inch front wheels, 16-inch rear wheels). Detailed specifications in manual.
Instrumentation:
Analog speedometer with LCD odometer and gear indicator, tachometer (optional/model dependent), fuel gauge, indicator lamps.
ABS:
Antilock Braking System (ABS) available as an option on some 2013 Sportster models. Manual covers ABS diagnostics if equipped.
Diagnostic Ports:
Data link connector (DLC) for diagnostic scanners and programming.
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 12 months, whichever comes first. Refer to manual for precise intervals.
Primary Chain Case Service:
Check fluid level at 1,000 miles, change at 10,000 miles. Refer to manual.
Engine Oil Capacity:
Approx. 2.7 US quarts (2.5 L) for 883cc, 3.0 US quarts (2.8 L) for 1200cc. Refer to manual for exact capacity.
Brake Fluid Type:
DOT 4. Refer to manual for specific recommendations and bleeding procedures.
Fork Oil Type Capacity:
Refer to manual for specific fork oil grade (e.g., Harley-Davidson Formula+, SAE 15W) and volume.
Coolant Type:
Not applicable for air-cooled engines.
Common Wear Items:
Clutch plates, brake pads, tires, spark plugs, drive belt (if equipped).
Electrical Gremlins:
Intermittent issues, sensor failures, lighting problems can occur. Electrical manual is crucial for diagnosis.
Diagnostic Flowcharts:
Inclusion of systematic troubleshooting flowcharts for common issues.
