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2014 KTM 1190 Adventure Werkstatt-Service-Reparaturhandbuch 14

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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure Year: 2014 Codes Chassis Code: KTM_ADVENTURE_1190_2014 Engine Code: LC8 👋 Introduction Market Position Market Segment: Large-displacement adventure touring motorcycle Target Audience:...
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Art.-Nr: 603819
2014 KTM 1190 Adventure Werkstatt-Service-Reparaturhandbuch 142014 KTM 1190 Adventure Werkstatt-Service-Reparaturhandbuch 142014 KTM 1190 Adventure Werkstatt-Service-Reparaturhandbuch 142014 KTM 1190 Adventure Werkstatt-Service-Reparaturhandbuch 14
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 Adventure
Year:
2014
Codes
Chassis Code:
KTM_ADVENTURE_1190_2014
Engine Code:
LC8
👋 Introduction
Market Position
Market Segment:
Large-displacement adventure touring motorcycle
Target Audience:
Touring riders, adventure seekers, long-distance commuters, and experienced motorcyclists
Competitive Analysis
Key Competitors:
BMW R1200GS, Yamaha Super Ténéré, Honda Africa Twin (later models), Triumph Tiger Explorer
Key Features
Engine Type:
Liquid-cooled V-twin, 75-degree angle
Suspension Type:
WP Upside-down front forks and WP Monoshock rear suspension with adjustable preload and rebound damping
Braking System:
ByBre (Brembo subsidiary) radial-mount 4-piston calipers with dual front discs and single rear disc, Bosch ABS
Electronics:
Ride modes (Street, Rain), multi-stage traction control (MTC), integrated ABS, optional Offroad ABS and Offroad MTC
Fuel Capacity:
30 Liters (approx. 7.9 gallons)
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Service & Repair
Page Count
Page Count:
400+
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, and repair of LC8 V-Twin engine, including valve clearance adjustment, timing, lubrication, cooling, and fuel injection systems.
Transmission:
All aspects of the six-speed gearbox, clutch operation, wet clutch service, shift mechanism, and final drive (chain and sprocket).
Chassis And Suspension:
Front and rear suspension system overhaul, including WP forks and rear shock absorber adjustments, service, and repair. Frame inspection, steering head bearing service, and swingarm maintenance.
Brakes:
Front and rear brake system maintenance and repair, including hydraulic system bleeding, caliper service, pad replacement, master cylinder inspection, and ABS system troubleshooting.
Electrical System:
Complete wiring diagrams, starter system, charging system (alternator, rectifier/regulator), battery, lighting, ignition system, fuel pump, fan control, and electronic control unit (ECU) diagnostics.
Fuel System:
Fuel tank removal and installation, fuel pump service, fuel injectors, throttle body cleaning and synchronization, and evaporative emissions control (EVAP) system.
Exhaust System:
Exhaust system inspection, catalytic converter information, and lambda sensor (oxygen sensor) service.
Bodywork And Fairings:
Removal and installation procedures for all body panels, fairings, seat, fuel tank cover, and related trim pieces.
Controls:
Handlebar controls, grip heaters, clutch and brake levers, throttle controls, and foot controls.
Wheels And Tires
Wheels And Tires:
Wheel removal and installation, tire pressure recommendations, tire wear inspection, and wheel bearing service.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks, and coolant checks.
Troubleshooting:
Systematic diagnostic procedures for common faults and issues, fault code interpretation (if applicable via OBD-II), and electrical system troubleshooting charts.
Engine Rebuild:
Detailed step-by-step instructions for complete engine teardown, component inspection, measurement of critical tolerances, and reassembly.
Suspension Rebuild:
Overhaul procedures for front forks and rear shock absorbers, including seal replacement, oil changes, and spring installation.
Electrical Diagnostics:
Wiring diagram interpretation, voltage and resistance checks for various circuits, and troubleshooting of electronic components.
Brake System Service:
Complete brake bleeding procedures for both ABS and non-ABS models, caliper servicing, and replacement of brake lines.
Fuel System Cleaning:
Instructions for cleaning throttle bodies and checking fuel injector spray patterns.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic maintenance to complete engine and chassis overhauls.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, 8-valve, DOHC
Displacement:
1195 cc
Bore X Stroke:
103 mm x 71.3 mm
Compression Ratio:
13.0:1
Performance
Horsepower:
150 PS (148 hp) @ 9,000 rpm
Torque:
125 Nm (92 lb-ft) @ 6,500 rpm
Fuel System
Fuel Delivery:
Keihin electronic fuel injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 octane
Lubrication System
Oil Type:
Fully synthetic SAE 10W-50 motorcycle oil (e.g., Motorex Power Synt 4T 10W-50 or equivalent API SG, JASO MA/MA2 certified)
Oil Capacity With Filter:
Approximately 3.4 Liters (3.6 US qt)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex Coolant M5.0 or equivalent)
Coolant Capacity:
Approximately 2.2 Liters (2.3 US qt)
🔧 Transmission
Standard
Transmission Type:
Six-speed, claw-shifted, constant mesh
Clutch Type:
Wet multi-disc clutch, hydraulically operated
Final Drive:
X-ring chain, 525 pitch
Features
Slipper Clutch:
Yes (Assists with deceleration and reduces rear-wheel hop)
📐 Dimensions
Exterior
Length:
2,290 mm (90.2 in)
Height Without Mirrors:
1,405 mm (55.3 in)
Seat Height:
Adjustable: 870 mm (34.3 in) / 890 mm (35.0 in)
Wheelbase:
1,560 mm (61.4 in)
Weights
Dry Weight:
212 kg (467 lbs)
Curb Weight:
230 kg (507 lbs) (approximate with fluids)
Max Payload:
230 kg (507 lbs)
Wheels And Tires
Front Tire Size:
90/90-21
Rear Tire Size:
150/70-17
Front Wheel Type:
Spoked (Tubeless)
Rear Wheel Type:
Spoked (Tubeless)
🛡️ Safety Features
Ratings
ABS:
Bosch 9M2 (switchable on rear, with optional Offroad mode)
Active Features
Traction Control:
KTM Traction Control (MTC) - Multi-stage, lean-angle sensitive (switchable, with optional Offroad mode)
Ride Modes:
Street Mode (Full Power), Rain Mode (Reduced Power)
Passive Features
Lighting:
Halogen headlight, LED taillight and indicators
Handguards:
Integrated handguards for wind and debris protection
💡 Technology Features
Infotainment
Dashboard:
Multi-function LCD display with analogue tachometer
Heated Grips:
Standard equipment on most models
Heated Seat:
Optional accessory
Driver Assistance
ABS:
Switchable ABS system with optional off-road mode
Traction Control:
MTC (Multi-stage Traction Control) with optional off-road mode
Connectivity
Diagnostic Port:
OBD-II compliant diagnostic port for fault code reading and analysis
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) or 6 months
Major Service Interval:
15,000 km (9,300 miles) or 12 months
Valve Clearance Check:
Every 15,000 km (9,300 miles)
Chain Adjustment:
Every 1,000 km (600 miles) or as needed
Fluid Specifications
Engine Oil Grade:
SAE 10W-50, API SG, JASO MA/MA2
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based, anti-corrosion
Known Issues
Common Issues Summary:
Early models experienced some issues with the fuel pump, starter clutch, and certain electronic components. Some owners reported a tendency for the clutch slave cylinder to leak. Regular adherence to maintenance schedules and using specified fluids is crucial.
Fuel Pump Reliability:
Some early units may have had issues with fuel pump longevity. Check for updates or recall campaigns.
Starter Clutch:
Reports of starter clutch slippage under heavy load, often addressed by updated components.
Clutch Slave Cylinder:
Potential for leaks from the clutch slave cylinder, requiring periodic inspection and potential replacement of seals or the unit.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and performance-oriented motorcycles, particularly in motocross and enduro.
Model Evolution
Predecessor:
KTM 990 Adventure series
Introduction Year:
The 1190 Adventure was introduced for the 2013 model year, replacing the 990 Adventure.
Design Philosophy:
Designed to be a more road-biased, comfortable, and technologically advanced adventure touring motorcycle while retaining KTM's characteristic performance and off-road capability.
Production
Manufacturing Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its potent engine, long-distance comfort, and advanced electronics, making it a strong contender in the adventure touring segment.
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