Market Position:
Harley-Davidson Touring motorcycles represent the pinnacle of American cruiser design, offering comfort, performance, and iconic style for long-distance travel. This manual caters to owners and independent shops servicing these premium touring machines.
Competitive Analysis:
Dominant in the large-displacement V-twin cruiser segment, Harley-Davidson Touring bikes compete with models from Indian Motorcycle and high-end offerings from Japanese manufacturers. This manual provides the definitive factory-backed information for maintaining these complex vehicles.
Key Features:
Original Factory Service Manual ensures accuracy and completeness, covering all models and sub-variants within the 2016 Touring lineup. Essential for proper maintenance, diagnostics, and repairs, maintaining vehicle integrity and resale value.
Covered Models:
FLHR Road King, FLHRC Road King Classic, FLHX Street Glide, FLHTC Ultra Classic, FLHTCU Ultra Classic Electra Glide, FLHTK Ultra Limited, FLHTKSE CVO Ultra Limited, FLRT Freewheeler (Trike)
Manual Type:
Factory Service Manual / Repair Manual
Engine Systems:
Twin Cam 103 (1690cc), Twin Cam 110 (1783cc) engines; Engine disassembly, assembly, inspection, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system, diagnostics.
Drivetrain Transmission:
6-speed Cruise Drive Transmission; Clutch service, transmission disassembly and assembly, final drive belt inspection and replacement, gearbox maintenance.
Electrical Systems:
Advanced electrical diagnostics, starter system, charging system (alternator, regulator), battery service, lighting system (headlights, taillights, signals), instrumentation, security system (Smart Security System), audio system integration, wiring diagrams, troubleshooting.
Chassis Suspension Brakes:
Frame inspection and repair, front forks (Conventional and Inverted), rear shock absorbers, wheel bearing service, brake system (ABS and non-ABS), brake caliper overhaul, master cylinder service, hydraulic brake bleeding, tire and wheel service, suspension tuning.
Bodywork Fairings:
Fairing removal and installation, saddlebag service, tank and fender removal/installation, seat service, handlebar replacement, customisation procedures.
Routine Maintenance:
Oil changes, filter replacements, primary chain adjustment, spark plug replacement, air filter service, brake fluid flush, tire pressure checks, lubrication points.
Diagnostic Procedures:
Troubleshooting guides for common electrical and mechanical issues, diagnostic trouble codes (DTCs), using diagnostic tools (e.g., Digital Technician).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs, fuel system component replacement.
Depth Of Coverage:
Comprehensive from basic owner maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
Engine Type:
Air-cooled, Twin Cam 103 (1690cc) and Twin Cam 110 (1783cc) V-twin engines.
Horsepower Torque 103:
Approx. 92 ft-lbs @ 3500 RPM (Twin Cam 103)
Horsepower Torque 110:
Approx. 110 ft-lbs @ 3750 RPM (Twin Cam 110 - varies by model, especially CVO)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Bore Stroke 103:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Bore Stroke 110:
4.00 in. x 4.375 in. (101.6 mm x 111.1 mm)
Compression Ratio 103:
9.0:1 (typical)
Compression Ratio 110:
9.2:1 (typical)
Length:
Varies by model (e.g., FLHR Road King approx. 92.7 in.)
Dry Weight:
Varies by model (e.g., FLHR Road King approx. 721 lbs)
Gross Vehicle Weight Rating:
Varies by model (e.g., FLHR Road King approx. 1200 lbs)
ABS:
Available on select models (e.g., FLHTC, FLHTCU, FLHTK, FLHTKSE).
Braking System:
Hydraulic disc brakes front and rear. Dual front discs on some models. Reflex Linked Brembo Brakes available on some models with ABS.
Lighting:
Halogen headlights, LED taillights and turn signals (model dependent), auxiliary lighting on touring models.
Infotainment System:
Boom! Box infotainment system with color touchscreen, GPS navigation, Bluetooth connectivity, USB port, and premium audio systems available on select models (e.g., Ultra Limited, CVO Ultra Limited).
Driver Assistance:
Anti-lock Braking System (ABS) on select models. Electronic Cruise Control standard on most touring models.
Connectivity Features:
Bluetooth integration for audio and calls, USB input for media playback, optional CB radio and intercom systems.
First Service Mileage:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service Mileage:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting Harley-Davidson specification).
Primary Chain Case Oil:
Harley-Davidson Genuine Primary Chain Lubricant (or equivalent).
Transmission Oil:
Harley-Davidson Genuine Formula+ (or equivalent meeting Harley-Davidson specification).
Brake Fluid:
DOT 4 (for ABS and non-ABS systems).
Engine Oil Capacity:
Approx. 4 US quarts (3.8 liters) with filter change.
Primary Chain Case Capacity:
Approx. 1 US quart (0.95 liters).
Transmission Oil Capacity:
Approx. 2.8 US pints (1.3 liters).
Common Issues Diagnostics:
Intermittent electrical faults, charging system issues (stator/regulator), exhaust leaks, clutch plate wear, suspension leaks. The manual provides detailed diagnostic steps for these and other potential problems.
Oil Filter Part Number:
e.g., 63731-99A (for Twin Cam engines, verify specific application)
Brand Heritage:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer synonymous with freedom, customization, and a distinctive riding experience. The Touring platform has evolved over decades to become the benchmark for long-distance motorcycling.
Touring Platform Evolution:
The Touring line, with its roots in the Electra Glide, has continuously evolved with advancements in chassis design, engine technology (e.g., introduction of the Twin Cam engines), suspension, electronics, and comfort features to meet the demands of modern riders.
Manufacturing Location:
Primarily manufactured in the United States.
