🏷️ Basic Information

Make:

KTM

Model:

500 XCF-W Six Days

Model Year:

2017

Product Type:

Service Repair Manual

Chassis Code Examples:

Models typically identified by VIN; manual will cover specific VIN ranges for the 2017 model year.

👋 Introduction

Positioning:

This manual targets KTM EXC-F and XCF-W Six Days off-road motorcycle owners and technicians seeking comprehensive factory-level repair information.

Target Audience:

DIY mechanics, off-road enthusiasts, professional service technicians working on KTM off-road motorcycles.

Comparison:

Positions itself as the exact same manual used by dealership technicians, offering a significant advantage over generic or simplified repair guides.

Features:

All-model coverage, comprehensive A-Z repair instructions, digital format for easy printing and access, detailed diagrams and schematics.

Digital Advantages:

Eliminates need for physical manuals, prevents damage from workshop environment, allows for printing of specific sections.

Download Speed:

Offered with speed download.

📋 Manual Details

Coverage:

All models and all repairs A-Z

Page Count:

Not specified, but described as comprehensive for all repairs.

Manual Type:

Factory Service and Repair Manual

Scope:

Comprehensive Repair Manual encompassing all aspects of vehicle maintenance and repair.

Language:

English

Format:

PDF

Compatibility:

Compatible with all versions of Windows and Mac.

Requirements:

Requires Adobe PDF Reader and Winzip (both free).

📖 Manual Coverage

Systems:

Engine, Control System, Mechanical, Fuel System, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Transmission, Clutch, Differential, Axle, Suspension, Brakes, Steering, Power Steering, Electrical Systems, Multiplex/CAN Communication, Bodywork, Interior, Exterior, Air Conditioning, Supplemental Restraint System, Seat Belts, Engine Immobilizer, Cruise Control, Wiper/Washer, Door Locks, Meter/Audio/Visual, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors.

Engine Repair:

Complete engine overhaul, piston replacement, valve train service, cylinder head repair, crankshaft and connecting rod service.

Fuel System Service:

EFI system diagnostics, injector cleaning/replacement, fuel pump testing, throttle body service, fuel pressure checks.

Electrical System Diagnostics:

Wiring schematics for all circuits, charging system testing (stator, rectifier/regulator), starter motor diagnosis, battery service, ignition system troubleshooting.

Chassis And Frame:

Frame inspection, headstock bearing service, swingarm maintenance, linkage system overhaul.

Exhaust System:

Exhaust pipe and muffler servicing, gasket replacement, and mounting hardware.

Lubrication System:

Oil pump operation, oil filter replacement, and oil flow diagnostics.

Procedures:

Maintenance, Servicing, Diagnostics, Repair, Rebuilds, Troubleshooting, Component Installation, System Adjustments.

Suspension Tuning And Repair:

Fork and shock absorber disassembly, service, seal replacement, oil changes, and adjustment procedures.

Brake System Overhaul:

Brake caliper service, master cylinder rebuild, brake line replacement, pad installation, bleeding procedures for both front and rear brakes.

Wheel And Tire Service:

Tire removal/installation, wheel balancing, spoke tensioning, bearing replacement.

Engine Timing Adjustment:

Procedures for checking and adjusting ignition and valve timing.

Depth:

Factory-level detailed, step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for complete repair.

Diagnostic Charts:

Includes troubleshooting flowcharts and diagnostic tables for common issues.

Torque Specifications:

Precise torque values for all critical fasteners and engine components.

Electrical Schematics Detail:

Detailed, color-coded wiring diagrams illustrating every electrical circuit, component, and connector.

Engine Component Specs:

Piston ring gap, bore dimensions, valve seat runout, camshaft lift and timing specifications.

Wiring Diagram Clarity:

Wiring diagrams are presented in a clear, easy-to-follow format, often with component identification and wire color coding.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely contains searchable text for quick information retrieval.

Print Quality:

High-quality, printable pages with the ability to enlarge images.

Digital Features:

Zoom functionality for detailed examination of diagrams and illustrations.

Binding Type:

Digital (PDF) - No physical binding.

Paper Type:

Not applicable (digital format).

⚙️ Engine Specifications

Engine Type:

Four-stroke, single-cylinder, liquid-cooled (specific displacement for 450cc and 500cc models).

Engine Code Examples:

e.g., LC4 (though specific engine codes for these models will be detailed).

Power Output:

Specific horsepower and torque figures will be detailed within the manual for each displacement variant.

Fuel Delivery:

Electronic Fuel Injection (EFI) - Detailed specifications on injectors, fuel pump, and pressure regulators will be provided.

Throttle Body Size:

Typically Keihin throttle body, sizes will vary by model (e.g., 42mm for 450, 44mm for 500).

Cooling System Type:

Liquid-cooled with dual radiators.

🔧 Transmission

Transmission Type:

6-speed manual transmission with claw shifting.

Optional Transmission:

Not applicable for this model range.

Clutch Type:

Hydraulically operated DDS (Damped Diaphragm Steel) clutch, often with a wet multi-disc arrangement.

Gear Ratios:

Specific gear ratios for each of the 6 speeds will be detailed in the manual.

📐 Dimensions

Dimensions:

Specific chassis dimensions, seat height, ground clearance, and wheelbase will be detailed for each model variant.

Dry Weight:

Approximate dry weights for 450cc and 500cc models will be provided, typically around 105-110 kg.

Wet Weight:

Approximate wet weight (with all fluids) will be provided, typically around 115-120 kg.

🛡️ Safety Features

Safety Ratings:

As an off-road competition motorcycle, standard automotive safety ratings (like NHTSA or Euro NCAP) are not applicable. Focus is on rider safety through design and component integrity.

Active Safety:

High-performance braking systems (e.g., Brembo calipers), advanced suspension for stability and control.

Passive Safety:

Robust frame construction, durable bodywork designed for off-road conditions.

💡 Technology Features

Infotainment System:

Basic digital displays for speed, RPM, engine hours, and trip meters. No advanced infotainment features.

Driver Assistance:

Focus on rider control and feedback; no electronic driver assistance systems typical of cars.

Connectivity:

Limited connectivity, primarily diagnostic port for electronic control unit (ECU) access.

🔧 Maintenance

Intervals:

Detailed recommended service intervals for oil changes, filter replacements, valve clearance checks, spark plug service, and chain maintenance will be provided.

Oil Type:

Specific engine oil grades (e.g., Motorex Power Synt 4T 10W-50 or equivalent) and transmission oil specifications will be listed.

Coolant Type:

Specifications for the coolant mixture (e.g., distilled water and anti-freeze/anti-corrosion additive).

Brake Fluid Type:

DOT 4 or DOT 5.1 brake fluid specifications.

Common Problems:

The manual will likely cover potential wear items common to high-performance off-road motorcycles, such as clutch wear, piston ring wear, and chain/sprocket wear, with diagnostic procedures.

Engine Maintenance Recommendations:

Specific advice on engine break-in procedures, optimal operating temperatures, and recommended maintenance practices for longevity.

📚 Vehicle History

Heritage:

KTM has a strong heritage in off-road motorsport, particularly Enduro and Motocross, with a focus on 'Ready to Race' performance.

Evolution:

The EXC-F and XCF-W lines represent KTM's advanced four-stroke enduro offerings, continually evolving with engine technology, chassis design, and suspension advancements.

Engine Technology Advancements:

Covers transitions to fuel injection, updated engine management systems, and improved power delivery characteristics over previous generations.

Six Days Edition Features:

Details specific to the Six Days editions, such as unique graphics, upgraded components, or special color schemes.

Production Details:

Manufactured by KTM Sportmotorcycle AG in Austria. The Six Days models are special editions commemorating the International Six Days Enduro.

📄 Vehicle Specs

Frame Type:

Chromium-Molybdenum steel central double-cradle frame.

Front Suspension:

WP USD (Upside-Down) forks, specific travel and damping characteristics detailed.

Rear Suspension:

WP PDS (Progressive Damping System) shock absorber or Monoshock with linkage, specific travel and damping characteristics detailed.

Front Brake System:

Hydraulic disc brake with Brembo caliper and specific disc diameter.

Rear Brake System:

Hydraulic disc brake with Brembo caliper and specific disc diameter.

Front Wheel Size:

Typically 21-inch spoked wheel.

Rear Wheel Size:

Typically 18-inch spoked wheel.

Fuel Tank Capacity:

Approximately 9.5 liters (2.5 US gal).