88 05 250R GPX250 Service Repair Manual

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Typ: Motorcycle

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Art.-Nr: 113214

Stichworte: 1988 2005 GPX Models GPX250 GPX250R Kawasaki Motorcycle Motorcycles

Produktvarianten

Beschreibung

The GPX250R, produced from approximately 1988 to 2007, is a sporty, faired motorcycle known for its aerodynamic styling and capable parallel-twin engine. This model offers a reliable and engaging riding experience, making it a popular choice for both new riders and experienced enthusiasts seeking an entry-level sportbike. Its development focused on providing a competent machine with a blend of performance and practicality, reflecting engineering quality. This comprehensive factory service and repair manual provides detailed information for maintaining and repairing the GPX250R. It covers all essential systems, including the engine, fuel, cooling, chassis, and electrical systems, with specific guidance on periodic maintenance, fluid changes, component removal and assembly, and troubleshooting. The manual is designed for DIY enthusiasts and independent mechanics, offering factory-level repair information to ensure the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

GPX250

Model Variant:

GPX250R

Year From:

Year To:

Codes

Internal Product Code:

8805250R

👋 Introduction

Market Position

Target Audience:

DIY motorcycle enthusiasts, independent repair shops

Competitive Analysis

Value Proposition:

Offers factory-level repair information at a fraction of dealership costs, empowering owners to perform their own maintenance and repairs with confidence.

Key Features

Illustrations:

Loaded with tons of photos and original engineering diagrams

Ease Of Use:

Easy-to-follow, step-by-step instructions suitable for any skill level

Format Advantage:

Digital Ebook offers easy navigation, searchability, and portability compared to traditional print manuals.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service and Repair

Page Count

Estimated Pages:

High (Exact count not specified, but described as comprehensive and loaded with details)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital Ebook (Adobe Acrobat PDF)

📖 Manual Coverage

Systems Covered

Engine:

Full Engine Top End, Crankshaft, Transmission, Lubrication System

Fuel System:

Carburetor, Fuel Lines, Filters

Cooling System:

Radiator, Hoses, Coolant, Fan

Chassis:

Frame, Wheels, Tires, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Final Drive

Electrical System:

Wiring Diagrams, Battery, Ignition, Lighting, Starting System, Charging System

Body:

Bodywork, Fairings, Seat, Controls

Procedures Included

Maintenance:

Periodic Maintenance, Fluid Changes, Filter Replacements, Adjustments

Repair:

Removal and Assembly Instructions for all major components

Diagnostics:

Diagnostic Procedures, Troubleshooting Guides

Preparation:

Preparation for various service tasks

Technical Depth

Depth:

Comprehensive; Covers all aspects from basic maintenance to in-depth repair, mirroring dealer-level service

📊 Manual Specifications

File Format

File Type:

Adobe Acrobat PDF

Searchability:

Fully indexed and searchable text

Copy Policy:

Copyable to multiple computers

Print Quality

Printability:

Printable sections as needed

Binding Type

Binding:

N/A (Digital Ebook)

Paper Type

Paper Quality:

N/A (Digital Ebook)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin (typically)

Engine Displacement:

Approximately 248cc (for GPX250R models)

Performance

Horsepower:

Varies by year and specific tuning, typically in the 20-30 HP range

Torque:

Varies by year and specific tuning

Fuel System

Fuel Delivery:

Carburetor(s) (e.g., Keihin CVK twin carburetors on many models)

Recommended Fuel:

Unleaded gasoline (Octane rating specified in manual)

🔧 Transmission

Standard

Transmission Type:

Constant-mesh, 6-speed return

Features

Clutch Type:

Wet, multi-disc

Gear Ratios:

Specific ratios detailed within the manual

Transmission Fluid:

Specific type and capacity detailed in the manual

📐 Dimensions

Exterior

Overall Length:

Varies by year, refer to manual

Overall Width:

Varies by year, refer to manual

Overall Height:

Varies by year, refer to manual

Weights

Dry Weight:

Varies by year, typically around 140-150 kg

Curb Weight:

Varies by year, typically around 155-165 kg

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle, not typically rated by NHTSA/Euro NCAP)

Active Features

Braking System:

Disc brakes (front and rear on most models, potentially drum rear on earlier variants)

Suspension System:

Telescopic front forks, Uni-Trak rear suspension

Passive Features

Lighting:

Headlight, taillight, turn signals

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, speedometer, fuel gauge, indicator lights

Driver Assistance

Anti-lock Braking System (ABS) was not a common feature on GPX250 models during its primary production run.

Connectivity

Connectivity Features:

None (Basic motorcycle technology of its era)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,500-3,000 miles or 6 months, refer to manual for exact specification

Air Filter Cleaning:

Recommended at intervals specified in the manual, depending on riding conditions

Spark Plug Replacement:

Refer to manual for recommended mileage/time interval

Fluid Specifications

Engine Oil Type:

Typically SAE 10W-40 motorcycle-specific oil meeting API SG or higher, JASO MA/MA2 standards. Manual will specify exact grade.

Coolant Type:

Permanent type ethylene glycol-based coolant, pre-mixed 50/50 with distilled water. Manual will specify specific type.

Brake Fluid Type:

DOT 3 or DOT 4, depending on the specific model year and system design. Manual will specify.

Known Issues

Carburetor Issues:

Can be prone to clogging if fuel is left stagnant for extended periods, requiring cleaning and synchronization.

Charging System:

Stator or regulator/rectifier failures can occur with age, impacting battery charging.

Suspension Wear:

Fork seals and rear shock absorber damping may degrade over time, affecting ride quality and handling.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company

Model Evolution

Development:

The GPX250R was developed as a sporty, entry-level faired motorcycle in Kawasaki's line-up, offering aerodynamic styling and a capable parallel-twin engine.

Production

Production Years Range:

Approximately 1988 - 2007 (exact start/end can vary by market and specific sub-model)

Manufacturing Locations:

Primarily Japan, with potential production in other Kawasaki facilities

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

While specific awards for the GPX250R are not widely documented, it was generally regarded as a competent and reliable entry-level sportbike.

Ratings

Reliability:

Generally considered reliable with proper maintenance, as is typical of many Kawasaki models.