Target Audience:
Yamaha FZS600 Fazer owners, independent repair shops, and DIY motorcycle enthusiasts.
Value Proposition:
Provides comprehensive, dealership-level repair information for a fraction of the cost of professional services, enabling significant cost savings.
Instant Access:
Immediate availability via instant download, eliminating shipping delays and costs.
Comprehensiveness:
Covers all models and all repairs from A-Z for the specified year range.
Accuracy:
Vehicle-specific information, not generic, replicating factory technician manuals.
Usability:
Printable pages for convenient use at the motorcycle, with zoomable images.
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003
Covered Models:
FZS600 Fazer (All variants)
Page Count Estimate:
High (Typically 300-500+ pages for comprehensive manuals of this era)
Manual Type:
Service Repair Workshop Manual
Delivery Method:
Instant Download
Engine:
Complete overhaul and rebuilding, engine performance tuning, diagnostics, firing orders, timing belt service procedures.
Transmission:
Removal and installation, in-car servicing, clutch service.
Brakes:
Brake servicing procedures, hydraulic system details, component replacement.
Electrical System:
Complete wiring schematics, ignition system, lighting, starting system, charging system.
Suspension Steering:
Front end procedures and specifications, suspension component service, steering system.
Fuel System:
Carburetor adjustment and overhaul, fuel pump, fuel lines.
Cooling System:
Coolant specifications, radiator, fan, thermostat service.
Exhaust System:
Component inspection and replacement.
Frame Body:
Body panel removal and installation, frame inspection.
Wheels Tires:
Tire maintenance, wheel bearing service, chain removal and tightening.
Maintenance:
Factory maintenance schedules and charts, routine checks, fluid changes.
Diagnostics Troubleshooting:
Trouble codes, computer diagnostic trouble tree charts, troubleshooting and diagnostics for all systems, driving concerns analysis.
Repair Rebuild:
Step-by-step instructions for complete repair of all vehicle components, engine overhaul and rebuilding, transmission overhaul.
Technical Adjustments:
Carburetor synchronization, valve clearance adjustment, chain adjustment.
Component Replacement:
Detailed instructions for replacing all major and minor components.
Depth Of Information:
Vehicle Specific, Factory High Detail, A-Z Coverage
Diagnostic Capability:
Advanced diagnostics, including computer diagnostic codes and trouble tree charts.
Repair Scope:
Suitable for DIY enthusiasts and professional technicians for all repairs.
Documentation Type:
Includes diagrams, illustrations, and wiring schematics.
Searchability:
Likely searchable text within PDF
Print Capability:
All pages are printable, with option to blow-up images and print enlarged copies.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Operating Systems:
Windows (XP, ME, 98, NT, 2000, Vista 32/64, 7) and Mac Compatible
Software Requirements:
Adobe PDF Reader
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four-cylinder
Displacement:
599 cc (36.6 cu in)
Bore X Stroke:
60.0 mm x 53.4 mm (2.36 in x 2.10 in) (Typical for this generation)
Compression Ratio:
12.5:1 (Typical for this generation)
Horsepower Estimate:
Approx. 95-100 hp @ 12,000 rpm
Torque Estimate:
Approx. 62 Nm (46 lb-ft) @ 10,000 rpm
Fuel Delivery:
Carburetor (Typical: Four Mikuni CV carbs, e.g., BST36)
Ignition Type:
Digital TCI (Transistor Controlled Ignition)
Lubrication System:
Wet sump
Cooling Method:
Liquid-cooled
Overall Length:
Approx. 2,085 mm (82.1 in)
Overall Width:
Approx. 715 mm (28.1 in)
Overall Height:
Approx. 1,215 mm (47.8 in)
Dry Weight:
Approx. 177 kg (390 lbs)
Wet Weight Estimate:
Approx. 198 kg (436.5 lbs)
Front Tire Size:
120/70ZR17M/C (58W) (Typical)
Rear Tire Size:
170/60ZR17M/C (72W) (Typical)
Wheel Bolt Pattern:
N/A (Motorcycle specific wheel mounting)
Infotainment System:
N/A (Motorcycle of this era typically does not feature extensive infotainment systems beyond basic instrumentation).
Rider Aids:
ABS was an optional feature on some later models of the FZS600 and would be covered by this manual if equipped.
Connectivity Features:
N/A
Dashboard Features:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning light, oil pressure warning light, neutral indicator light.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first. (Consult manual for exact specifications).
Major Service Interval:
Typically around 24,000 km (15,000 miles) for valve checks, spark plug replacement, etc. (Consult manual for exact specifications).
Engine Oil Type:
Yamaha recommends Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil. (Always refer to the manual for the definitive specification).
Engine Oil Capacity:
Approx. 3.4 L (3.6 US qt) without filter change, 3.7 L (3.9 US qt) with filter change. (Consult manual for exact capacity).
Coolant Type:
Permanent type anti-freeze coolant, 50% solution with distilled water. (Consult manual for specific Yamaha coolant recommendations).
Brake Fluid Type:
DOT 4 (Consult manual for specific recommendations).
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch friction plates, fork seals.
Potential Electrical:
While generally reliable, older wiring harnesses and connectors can develop issues over time. Regulator/rectifier failure is a common issue on many motorcycles of this era.
Engine Performance:
Carburetor synchronization and cleaning are essential for optimal performance. Valve clearance checks are critical at recommended intervals.
Yamaha Motorcycles:
Yamaha Motor Company, Ltd. is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, Yamaha has a long-standing reputation for performance, innovation, and reliability in the motorcycle industry.
Fzs600 Fazer Development:
The FZS600 Fazer was introduced in 1998 as a sport-touring motorcycle, based on the Yamaha YZF600R Thunder Cat platform. It was designed to offer a balance of performance, comfort, and practicality, making it a versatile machine for commuting, touring, and spirited riding. It featured a comfortable riding position, a full fairing for wind protection, and a smooth, reliable inline-four engine.
Production Period:
1998-2003 (for the models covered by this manual)
Manufacturing Location:
Japan (Primary)
Motorcycle Reviews:
The Yamaha FZS600 Fazer was generally well-received by motorcycle press for its performance, handling, and value for money, often praised as a competent all-rounder.
Reliability Perception:
Yamaha's inline-four engines are known for their robustness and longevity when properly maintained, contributing to a strong reputation for reliability.
