Alfa Romeo 147 Service Repair Manual

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Art.-Nr: 114653

Stichworte: 147 1640 Agriculture Alfa Romeo Car CASE Combines Other Agricultural Equipment

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Beschreibung

The 147, produced from 2000 to 2010, represents the brand's commitment to distinctive Italian styling, sporty dynamics, and a driver-focused experience within the premium compact hatchback segment. Building on heritage, this model was praised for its stylish design and engaging performance, offering a compelling alternative to competitors like the Volkswagen Golf and BMW 1 Series. Available with a range of petrol engines, including the TwinSpark and JTS variants, as well as efficient JTD diesel engines, and featuring both manual and the innovative Selespeed automated manual transmissions, the 147 catered to enthusiasts seeking a blend of practicality and driving pleasure. Its accolades, including a nomination for European Car of the Year, underscore its impact and appeal. This comprehensive service and repair manual provides detailed information for all 147 models produced between 2000 and 2010. It covers a wide array of essential areas, including routine maintenance procedures, in-depth troubleshooting guides, and step-by-step repair instructions for all major vehicle systems. From engine mechanicals and management to transmission, braking, suspension, steering, and the complete electrical system, this manual offers extensive coverage. Technical specifications, wiring diagrams, and diagnostic procedures are also included, ensuring owners, mechanics, and technicians have the necessary resources to maintain, diagnose, and repair the vehicle effectively and accurately.

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Model Generation:

First Generation (937)

Production Years:

2000-2010

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Premium Compact Hatchback

Competitive Analysis

Key Competitors:

Volkswagen Golf, BMW 1 Series, Audi A3, Ford Focus, Opel Astra

Key Features

Design Philosophy:

Italian styling, sporty dynamics, driver-focused interior

Target Audience:

Enthusiasts seeking style, performance, and a premium feel in a compact package

Manual Advantage

Consolidation:

Combines multiple factory manuals into a single, easily accessible digital format

Usability:

Allows for quick searching, printing of specific pages, and digital storage to prevent damage

📋 Manual Details

Coverage Areas

Applicable Model Years:

All Alfa Romeo 147 models (2000-2010)

Engine Variants Covered:

Petrol (TwinSpark, JTS, V6 Busso), Diesel (JTD, JTDm)

Transmission Types Covered:

Manual, Selespeed (Sequential Manual)

Page Count

Estimated Page Count:

Extensive (combines multiple OEM manuals)

Manual Type

Manual Type:

Service and Repair Manual

Manual Source:

OEM equivalent (consolidated)

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, timing, lubrication, cooling, fuel, ignition, emission control

Engine Management:

ECU diagnostics, sensor testing, actuators, emissions control systems (catalytic converter, EGR, charcoal canister)

Transmission Manual:

Clutch system (master/slave cylinders, pedal), gearbox overhaul, internal components, gear selection, lubrication

Transmission Selespeed:

Hydraulic system, actuator operation, pump, accumulator, shift control unit, bleeding procedures

Brake System:

Brake fluid, master cylinder, booster, calipers, pads, discs, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), parking brake

Suspension Front:

MacPherson struts, wishbones, anti-roll bar, bush replacement, alignment

Steering:

Power steering system (pump, rack, fluid), steering column, steering wheel, alignment

Electrical System:

Battery, alternator, starter motor, ignition system, lighting (headlamps, taillamps, interior), horn

Body Electrical:

Power windows, central locking, mirrors, wipers, washers, sunroof, audio system, instrument panel, airbags (SRS)

Climate Control:

Heater radiator, blower motor, air conditioning system (refrigerant, compressor, controls), cabin filter

Bodywork:

Body repair procedures, panel removal/installation (doors, hood, trunk, bumpers), glass replacement, interior trim

Suspension Rear

Suspension Rear:

Trailing arms, coil springs, shock absorbers, bush replacement, alignment

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement, brake checks

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides

Repair:

Detailed step-by-step instructions for component removal, repair, and reinstallation

Diagnostics:

OBD-II fault code interpretation, sensor signal analysis, component testing

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Technical Depth

Depth Of Information:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds

Diagnostic Level:

Advanced, including component testing, signal tracing, and ECU diagnosis

Repair Detail:

Detailed torque specifications, special tool requirements, and disassembly/assembly sequences

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Print Quality

Image Quality:

High-resolution diagrams and illustrations

Binding Type

Binding Type:

Digital (no physical binding)

Paper Type

Paper Type:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine 1 4 Cylinder Petrol:

1.4 TS (TwinSpark): 105 PS (77 kW), 16 valves

Engine 1 6 4 Cylinder Petrol:

1.6 TS (TwinSpark): 105 PS (77 kW) or 120 PS (88 kW), 16 valves

Engine 1 8 4 Cylinder Petrol:

1.8 TS (TwinSpark): 140 PS (103 kW), 16 valves

Engine 2 0 4 Cylinder Petrol:

2.0 JTS (Jet Thrust Stoichiometric): 165 PS (121 kW), direct injection

Engine 3 2 V6 Petrol:

3.2 V6 24v (Busso): 240 PS (177 kW), later 250 PS (184 kW) for GTA

Engine 1 9 4 Cylinder Diesel:

1.9 JTD/JTDm (Common Rail Diesel): 100-150 PS (74-110 kW) variants

Performance

Top Speed:

Varies by engine, up to 240 km/h for GTA

Acceleration 0 100 Kmh:

Varies by engine, from ~11s to ~6.3s for GTA

Fuel System

Fuel Type:

Unleaded Petrol (Octane rating varies by engine), Diesel

Fuel Delivery:

Multi-point fuel injection (MPI) for TS engines, Direct injection (JTS), Common Rail Direct Injection (CRDI) for JTD/JTDm

Fuel Tank Capacity:

Approximately 60 Liters

🔧 Transmission

Standard

Standard Transmission:

5-speed or 6-speed Manual Gearbox

Optional

Optional Transmission:

Selespeed (Automated Manual Transmission with paddle shifters)

Features

Selespeed Operation:

Electro-hydraulic system controlling clutch and gear engagement

📐 Dimensions

Exterior

Length:

Approximately 4,253 mm

Width:

Approximately 1,755 mm

Height:

Approximately 1,447 mm

Wheelbase:

Approximately 2,600 mm

Weights

Kerb Weight:

Varies by engine and specification, ~1,300 - 1,500 kg

Gross Vehicle Weight:

Varies by model

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (tested in 2001)

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (optional on some models)

Seatbelts:

Pre-tensioning front seatbelts, 3-point rear seatbelts

Chassis Structure:

High-strength steel safety cage

Active Features

Standard Anti-lock Braking System

Optional Electronic Stability Program (VDC - Vehicle Dynamic Control)

Traction Control:

ASR (Anti-Slip Regulation), often integrated with ESP

💡 Technology Features

Infotainment

Audio System:

Factory radio/CD player with optional Bose sound system. Steering wheel audio controls.

Navigation:

Optional factory navigation system available on some models.

Driver Assistance

Parking Sensors:

Optional rear parking sensors available.

Connectivity

Bluetooth:

Aftermarket options or integrated Bluetooth on later facelift models.

Other Features

Cruise Control:

Optional on many models.

Sunroof:

Optional electric sunroof.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000-20,000 km or 12-24 months, whichever comes first (check manual for specific engine)

Timing Belt Replacement:

Crucial for TwinSpark and V6 engines; typically every 60,000-100,000 km or 5-7 years (consult manual)

Spark Plug Replacement:

TwinSpark engines require 8 spark plugs; intervals vary, often around 60,000-100,000 km

Fluid Specifications

Engine Oil:

API SN/SM or ACEA A3/B4; viscosity varies by temperature (e.g., 10W-40, 10W-60 for GTA)

Coolant:

Paraflu UP or equivalent (IAT, ethylene glycol-based)

Brake Fluid:

DOT 4

Transmission Oil Manual:

API GL-4 or GL-5; viscosity typically 75W-90

Selespeed Fluid:

Tutela CS Speed or equivalent (specific hydraulic fluid)

Known Issues

Twinspark Reliability:

Can suffer from oil consumption, minor oil leaks, and sensitivity to timing belt intervals. Coil pack issues.

Selespeed Reliability:

Hydraulic pump, actuators, and accumulator can fail; requires specialist maintenance.

Electrical Gremlins:

Common in older Italian cars, can include issues with window motors, central locking, and dashboard warning lights.

Rust:

Can be susceptible to rust in wheel arches, sills, and rear axle areas, especially in harsher climates.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Alfa Romeo, renowned for sporty design, performance, and a passionate driving experience dating back to 1910.

Model Evolution

Predecessor:

Alfa Romeo 145/146

Successor:

Alfa Romeo Giulietta

Facelifts:

Two major facelifts: 2004 (revised styling, improved interior) and 2008 (minor updates).

Production

Production Location:

Pomigliano d'Arco, Italy

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nomination:

Nominated for European Car of the Year 2001.

Italian Design Awards:

Praised for its distinctive and stylish Italian design.