Allis Chalmers Model D-19 Tractor Factory Service Repair Manual

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Typ: Tractor

Anbieter:

Art.-Nr: 97643

Stichworte: Agriculture Allis Chalmers C D-19 Tractor Tractors

Produktvarianten

Beschreibung

This factory service repair manual covers the Allis-Chalmers D-19 tractor, produced between 1959 and 1963. The D-19 is recognized as a robust utility tractor, built with the engineering quality and reliability characteristic of Allis-Chalmers. Its design prioritizes practical functionality, making it a valuable asset for agricultural and industrial tasks. This manual provides comprehensive information to ensure the longevity and optimal performance of your D-19. This service manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the Allis-Chalmers D-19. It offers detailed coverage of all major systems, including the engine, fuel system, cooling system, ignition, clutch, transmission, PTO, hydraulics, steering, brakes, and electrical system. Within its 300+ pages, you will find essential procedures for preventative maintenance, troubleshooting guides, diagnostic charts, and in-depth instructions for major component rebuilds and adjustments, enabling comprehensive care for the tractor.

🏷️ Basic Information

Identification

Make:

Allis-Chalmers

Model:

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Market Niche:

Designed for owners and mechanics of the Allis-Chalmers D-19 tractor, a robust utility tractor popular in its era.

Competitive Analysis

Comparative Value:

Provides factory-level repair information, often surpassing aftermarket manuals in detail and accuracy.

Key Features

Core Benefit:

Enables owners to perform complex repairs and maintenance, reducing reliance on expensive dealership service.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Cooling System, Ignition System, Clutch, Transmission, Power Take-Off (PTO), Hydraulics, Steering, Brakes, Electrical System, Front Axle, Rear Axle, Mounting and Disassembly, Troubleshooting

Page Count

Page Count:

Manual Type

Manual Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures for all engine variants.

Fuel System Repair:

Carburetor adjustment, fuel pump service, fuel filter replacement, and fuel line troubleshooting.

Cooling System Maintenance:

Radiator service, water pump inspection and replacement, thermostat testing, and coolant specifications.

Ignition System Diagnostics:

Spark plug service, distributor maintenance, ignition timing adjustment, and coil testing.

Transmission Service:

Clutch adjustment and replacement, gear shifting mechanism repair, and transmission fluid specifications.

Pto Operation And Repair:

Power Take-Off (PTO) engagement, disengagement, maintenance, and repair procedures.

Hydraulic System Service:

Hydraulic pump testing, cylinder repair, valve adjustment, and hydraulic fluid specifications and service.

Steering Mechanism Repair:

Steering gear adjustment, linkage repair, and power steering system service (if applicable).

Brake System Maintenance:

Brake shoe inspection and replacement, brake pedal adjustment, and hydraulic brake system bleeding.

Electrical System Troubleshooting:

Wiring diagrams, starter motor service, generator/alternator testing, battery maintenance, and lighting system repair.

Procedures Included

Preventative Maintenance:

Detailed schedules for oil changes, filter replacements, lubrication points, and general inspection.

Troubleshooting Guides:

Systematic diagnostic procedures for identifying and resolving common operational issues.

Major Component Rebuilds:

Comprehensive instructions for overhauling engines, transmissions, hydraulic pumps, and other major assemblies.

Calibration And Adjustment:

Procedures for accurately setting engine timing, carburetor idle, hydraulic pressures, and brake adjustments.

Diagnostic Charts:

Easy-to-follow charts for diagnosing symptoms and identifying root causes of malfunctions.

Technical Depth

Depth Of Coverage:

Covers from basic operator maintenance to complete engine, transmission, and hydraulic system overhauls.

Diagnostic Level:

Advanced diagnostic information, including electrical troubleshooting and component testing.

Rebuild Procedures:

Detailed step-by-step instructions for rebuilding all major mechanical and hydraulic components.

📊 Manual Specifications

File Format

File Format:

Digital (PDF) or Printed

Print Quality

Print Quality:

High-resolution scans/print for clarity of text and diagrams.

Binding Type

Binding Type:

Perfect Bound or Spiral Bound (for printed versions)

Paper Type

Paper Type:

Durable, matte finish paper suitable for workshop environments (for printed versions).

⚙️ Engine Specifications

Primary Engine

Engine Make Model:

Allis-Chalmers 200 Series (Gasoline/LPG) or Perkins 4.203 Diesel (Diesel models)

Engine Type:

Inline 4-Cylinder, Overhead Valve (OHV)

Displacement Gas:

201 cubic inches (3.3 Liters)

Displacement Diesel:

203 cubic inches (3.3 Liters)

Performance

Horsepower Gas:

Approximately 48 PTO HP

Horsepower Diesel:

Approximately 44 PTO HP

Fuel System

Carburetor Gas:

Marvel-Schebler TSX Series (specific model varies)

Fuel Injection Diesel:

Roosamaster or Simms Fuel Injection Pump

Fuel Type:

Gasoline, LPG, or Diesel

🔧 Transmission

Standard

Transmission Type:

Constant Mesh Transmission with 4 Forward Gears and 1 Reverse Gear

Optional

Optional Transmission:

Two-speed PTO (Live PTO) often paired with the standard transmission.

Features

Clutch Type:

Single-plate, dry-type clutch (or two-stage for live PTO).

📐 Dimensions

Exterior

Wheelbase:

Approximately 78 inches

Length:

Approximately 120 inches

Width:

Approximately 70 inches (at rear axle)

Weights

Operating Weight:

Approximately 4,500 - 5,000 lbs (depending on configuration)

🛡️ Safety Features

Ratings

Safety Features Era:

Era-appropriate safety features; emphasis on robust mechanical design. PTO shield and brake system are critical.

Active Features

Braking System:

Internal expanding shoe brakes, mechanically operated.

💡 Technology Features

Infotainment

Infotainment Systems:

Not applicable; features a basic operator interface.

Driver Assistance

Driver Assistance Features:

Not applicable.

Connectivity

Connectivity Options:

Not applicable.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 50 hours or annually, whichever comes first (refer to manual for specific oil type and capacity).

Air Filter Cleaning:

Clean oil bath air cleaner element every 50 operating hours; replace element as needed.

Transmission Oil Change:

Recommended every 1000 hours or annually. Consult manual for correct lubricant specification and capacity.

Fluid Specifications

Engine Oil Type:

API Service Classification CD or higher (e.g., SAE 30 or 10W-30 depending on climate).

Hydraulic Fluid Type:

Allis-Chalmers Hy-Trans, or equivalent tractor hydraulic fluid meeting specifications (e.g., John Deere J20C).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.

Known Issues

Common Wear Points:

Clutch wear, PTO bearing issues, hydraulic pump leaks, and carburetor adjustments.

Electrical System Quirks:

Older wiring harnesses can degrade; generator charging output may need periodic checking.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Allis-Chalmers was a significant American manufacturer of agricultural and industrial machinery, known for its distinctive 'Allis-Chalmers Orange' paint.

Model Evolution

Production Period:

The D-19 was produced from 1959 to 1963.

Production

Manufacturing Location:

Manufactured by Allis-Chalmers Manufacturing Company in the United States.