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Allis Chalmers Tractor Model D-19 Diesel Factory Service Repair Manual

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The Allis-Chalmers D-19, produced between 1959 and 1963, is a medium-duty diesel agricultural tractor recognized for its robust construction, reliable inline 4-cylinder diesel engine, and significant hydraulic capacity for its...
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Allis Chalmers Tractor Model D-19 Diesel Factory Service Repair Manual
The Allis-Chalmers D-19, produced between 1959 and 1963, is a medium-duty diesel agricultural tractor recognized for its robust construction, reliable inline 4-cylinder diesel engine, and significant hydraulic capacity for its era. This model was a key player in the mid-20th century agricultural machinery market, competing with prominent manufacturers and contributing to Allis-Chalmers' reputation for producing powerful and dependable tractors. Its design emphasized durability and operational efficiency, making it a versatile workhorse for various farming tasks. This Factory Service Repair Manual provides comprehensive guidance for maintaining and repairing the Allis-Chalmers Tractor Model D-19 Diesel. It covers essential systems including the engine, fuel, cooling, lubrication, clutch, transmission, PTO, hydraulics, steering, brakes, and electrical systems, as well as axles, chassis, and bodywork. Detailed procedures for routine maintenance, component rebuilds, troubleshooting, and adjustments are included, alongside critical technical specifications and torque values, ensuring that owners and technicians have the necessary information to keep this tractor in optimal working condition.
🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D-19
Engine Type:
Diesel
Generation
Production Years:
1959-1963
Codes
Manual Product Name:
Allis Chalmers Tractor Model D-19 Diesel Factory Service Repair Manual
👋 Introduction
Market Position
Tractor Segment:
Medium-duty agricultural tractor, popular for its versatility in the mid-20th century.
Competitive Analysis
Key Competitors:
Competed with models from John Deere, International Harvester, Ford, and Massey Ferguson of similar horsepower and capability.
Key Features
Model Distinction:
Known for its robust construction, reliable diesel engine, and significant hydraulic capacity for its era.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Cooling System, Lubrication System, Clutch, Transmission, Power Take-Off (PTO), Hydraulics, Steering, Brakes, Electrical System, Front Axle, Rear Axle, Chassis, Bodywork, Troubleshooting
Page Count
Estimated Page Count:
Refer to product description for exact count; typically 200-400 pages for this type of manual.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, sometimes available in print)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, pistons, crankshaft, camshaft, and valve train.
Fuel System Diagnosis And Repair:
Coverage of diesel injection pumps, injectors, fuel filters, lines, and troubleshooting fuel delivery issues.
Cooling System Maintenance:
Information on radiator, water pump, thermostat, fan, hoses, and coolant specifications.
Lubrication System Details:
Guidance on oil pump, oil filter, oil cooler (if applicable), and oil pressure testing.
Transmission Service:
Disassembly, repair, and adjustment procedures for the transmission gearbox and related components.
Pto Operation And Repair:
Details on the Power Take-Off engagement mechanism, shaft, and gears.
Hydraulic System Coverage:
Information on hydraulic pump, valves, cylinders, reservoir, and troubleshooting hydraulic lift and implement control.
Steering System Adjustment:
Procedures for steering box, linkages, and troubleshooting steering performance.
Brake System Overhaul:
Details on brake mechanisms, master cylinder, lines, and bleeding procedures.
Electrical System Diagrams And Troubleshooting:
Wiring diagrams, starter, generator/alternator, battery, lights, and ignition system (if applicable) diagnostics.
Front And Rear Axle Maintenance:
Procedures for differential, final drives, and front wheel bearings.
Chassis And Frame Repair:
Information on frame integrity and component mounting.
Bodywork And Fenders:
Panel removal, installation, and basic repair guidance.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, including lubrication, filter changes, and fluid checks.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon problems.
Component Rebuilds:
Comprehensive step-by-step instructions for rebuilding major components.
Special Tool Identification:
Identification of specialized tools required for specific repair procedures.
Torque Specifications:
Precise torque values for critical fasteners throughout the tractor.
Adjustment Procedures:
Detailed instructions for adjusting components such as clutch, brakes, and linkages.
Technical Depth
Depth:
Comprehensive, from basic adjustments to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
Typically PDF, ensuring searchability and easy navigation.
Print Quality
Digital Quality:
High-resolution scans or digital-native documents with clear diagrams and text.
Binding Type
Digital Binding:
N/A (for digital format)
Paper Type
Digital Paper:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Allis-Chalmers 262 Diesel (or similar displacement, depending on specific D-19 variant)
Engine Configuration:
Inline 4-cylinder, naturally aspirated diesel
Displacement:
Approximately 262 cubic inches (4.3 Liters)
Performance
Horsepower Rated:
Around 50-60 PTO horsepower (actual figures may vary slightly by source)
Torque Peak:
Specification not readily available, but expected to be robust for its displacement.
Fuel System
Injection System:
Direct injection, typically with a Bosch or similar inline injection pump.
Fuel Type:
Diesel Fuel
🔧 Transmission
Standard
Transmission Type:
Constant mesh gearbox with multiple forward and reverse gears.
Number Of Gears:
Often 6 or 8 forward speeds, plus reverse.
Features
Range Transmission:
May feature a range selector for higher and lower speed ranges.
Clutch Type:
Dry dual-stage clutch (for transmission and PTO engagement).
📐 Dimensions
Exterior
Wheelbase:
Typically around 80-85 inches
Length:
Varies, but generally around 130-140 inches with standard configuration.
Width:
Adjustable rear tread, standard around 65-75 inches.
Weights
Operating Weight:
Approximately 4,500 - 5,500 lbs (without ballast).
🛡️ Safety Features
Ratings
Safety Standards Era:
Safety features were basic by modern standards; emphasis on operator protection through design and robust components.
Active Features
Braking System:
Mechanical drum brakes (rear wheels).
Passive Features
Operator Station:
Open operator station, may have provision for optional ROPS (Roll-Over Protective Structure) depending on year and configuration.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Basic analog gauges for temperature, oil pressure, and ammeter.
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours, or annually.
Fuel Filter Replacement:
As needed, or at specified intervals based on fuel quality, often annually or every 200-300 hours.
Air Filter Service:
Regular cleaning and replacement based on operating conditions (daily checks recommended).
Fluid Specifications
Engine Oil Type:
API CD or higher diesel engine oil, SAE 30 or 10W-30 depending on climate.
Hydraulic Fluid Type:
Allis-Chalmers HD Type 15 (or equivalent UTF - Universal Tractor Transmission fluid, consult manual for exact specs).
Transmission Oil Type:
As specified in the manual, likely a heavy-duty gear oil or tractor transmission oil.
Known Issues
Common Wear Points:
Hydraulic pump wear, clutch wear, general wear and tear on linkage components, and potential injector pump issues.
Engine Longevity Considerations:
Proper maintenance, especially oil and filter changes, is crucial for longevity of the robust diesel engine.
📚 Vehicle History
Brand Heritage
Company Origin:
Allis-Chalmers was an American agricultural machinery manufacturer founded in 1901.
Model Evolution
D Series Lineage:
The D-19 was part of a successful line of Allis-Chalmers tractors that evolved through various improvements and power upgrades.
Production
Manufacturing Location:
Manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not readily documented for this model, the D-19 was a significant contributor to Allis-Chalmers' reputation for reliable and powerful tractors in its class.
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