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2004 APRILIA LEONARDO 250-300 Motorrad Service- und Reparaturhandbuch-

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo Year: 2004 Engine Displacement: 250cc and 300cc variants Codes Product Code: Not specified, assumed digital delivery 👋 Introduction Market Position Segment: Maxi-scooter...
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2004 APRILIA LEONARDO 250-300 Motorrad Service- und Reparaturhandbuch-
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo
Year:
2004
Engine Displacement:
250cc and 300cc variants
Codes
Product Code:
Not specified, assumed digital delivery
👋 Introduction
Market Position
Segment:
Maxi-scooter segment
Target Demographic:
Commuters, urban riders seeking comfort and performance in a scooter.
Competitive Analysis
Key Competitors:
Yamaha Majesty, Honda Silver Wing, Suzuki Burgman, Gilera Nexus.
Key Features
Design Philosophy:
Sporty styling with practical maxi-scooter functionality, emphasizing Italian design flair.
Powertrain Options:
Offered in 250cc and a later 300cc variant, providing a balance of performance and urban usability.
📋 Manual Details
Coverage Areas
Countries Of Origin:
Italy (Aprilia)
Target Markets:
Global markets where Leonardo 250-300 was sold
Page Count
Page Count:
Not explicitly stated, but comprehensive service manuals typically range from 300-600 pages.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English (likely, given product description format)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of engine components, lubrication, cooling, fuel system, ignition system, exhaust system, and engine tuning.
Transmission:
CVT (Continuously Variable Transmission) servicing, including belt replacement, roller weights, and variator maintenance.
Chassis:
Frame inspection, suspension (front fork, rear shock absorber) overhaul and adjustment, steering system maintenance.
Brakes:
Front and rear brake system servicing, including hydraulic lines, master cylinders, calipers, brake pads, and bleeding procedures.
Electrical:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, ignition, starter motor, and instrument cluster.
Fuel System:
Carburetor (for 250cc) or Fuel Injection (for 300cc) servicing, fuel pump, fuel filter, fuel tank maintenance.
Cooling System:
Radiator, coolant, water pump, thermostat, and associated plumbing.
Bodywork:
Fairing removal and installation, seat, storage compartment, and cosmetic component maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain adjustment (if applicable, though likely belt-driven CVT), brake fluid checks and changes, coolant level checks.
Troubleshooting:
Diagnostic guides for common starting issues, engine performance problems, electrical faults, and braking concerns.
Engine Rebuild:
Detailed steps for engine disassembly, component inspection, piston ring replacement, valve adjustments, crankshaft and connecting rod servicing.
Electrical Diagnostics:
Procedures for testing voltage, resistance, continuity, and component functionality using a multimeter.
Brake Service:
Pad replacement, caliper servicing, disc inspection, bleeding the hydraulic system.
Suspension Service:
Fork oil replacement, seal replacement, rear shock absorber mounting and adjustment.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and skilled DIY mechanics. Covers everything from basic checks to complete engine and transmission overhauls.
Diagnostic Information:
Includes diagnostic trouble codes (DTCs) if applicable to the EFI variant, and detailed symptom-based troubleshooting charts.
Rebuild Specifications:
Provides critical torque specifications, clearances, and tolerances for all major engine and mechanical components.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally created from original documentation.
Print Quality:
Depends on source, but generally high-resolution for clear diagrams and text.
Binding Type
Binding Type:
Not applicable for PDF format, but original manuals were typically bound.
Paper Type
Paper Type:
Not applicable for PDF format, but original manuals used durable paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Type 250Cc:
Liquid-cooled, four-stroke, SOHC, 4-valve single-cylinder (likely Piaggio LEADER engine family).
Engine Type 300Cc:
Liquid-cooled, four-stroke, SOHC, 4-valve single-cylinder (likely Piaggio QUASAR engine family or similar).
Bore X Stroke 250Cc:
Approx. 72 mm x 60 mm (typical for 250cc Piaggio).
Bore X Stroke 300Cc:
Approx. 75 mm x 63 mm (typical for 300cc Piaggio).
Performance
Horsepower 250Cc:
Approx. 22-24 HP at engine speed (Varies by specific model year and tuning).
Horsepower 300Cc:
Approx. 28-30 HP at engine speed (Varies by specific model year and tuning).
Torque 250Cc:
Approx. 20-22 Nm at engine speed.
Torque 300Cc:
Approx. 24-26 Nm at engine speed.
Fuel System
Fuel Delivery 250Cc:
Carburetor (e.g., Mikuni BS30 or similar) or early EFI.
Fuel Delivery 300Cc:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline, Octane Rating: 91 (RON+MON)/2 or higher.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with torque converter.
Optional
Optional Transmissions:
N/A (CVT is standard).
Features
Cv Variator Components:
Drive pulley, driven pulley, V-belt, roller weights, clutch shoes.
Final Drive:
Gear drive enclosed in a casing.
📐 Dimensions
Exterior
Overall Length:
Approx. 2,150 mm (varies slightly by model year).
Overall Width:
Approx. 780 mm (at handlebars).
Overall Height:
Approx. 1,350 mm (at windshield).
Wheelbase:
Approx. 1,520 mm.
Weights
Dry Weight 250Cc:
Approx. 163 kg.
Dry Weight 300Cc:
Approx. 170 kg.
Fuel Tank Capacity:
Approx. 13 liters.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable as official crash test ratings are not typically assigned to motorcycles in the same way as cars.
Active Features
Braking System:
Front and rear disc brakes with hydraulic actuation. Some models may have optional ABS.
Lighting:
Halogen headlights, LED taillight and indicators.
Passive Features
Chassis Design:
Steel frame providing a stable platform.
Windscreen:
Large adjustable windscreen for rider protection from elements.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and warning lights.
Driver Assistance
ABS Availability:
Optional ABS system on some variants/markets.
Connectivity
Connectivity Features:
None (basic vehicle technology for its era).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 km or annually.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning/Replacement:
Every 5,000-10,000 km, depending on operating conditions.
Spark Plug Replacement:
Every 10,000-15,000 km.
Cvt Belt Inspection/Replacement:
Inspect every 10,000 km, replace typically around 20,000-30,000 km (severe use may require sooner).
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic or Semi-Synthetic motorcycle oil meeting API SG/SH/SJ or higher, and JASO MA/MA2 specifications.
Engine Oil Capacity:
Approx. 1.1 - 1.3 liters (check manual for exact figure).
Coolant Type:
Ethylene glycol-based antifreeze mixture (e.g., 50% water, 50% coolant) with corrosion inhibitors.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Final Drive Oil:
SAE 80W-90 Gear Oil.
Known Issues
Common Wear Items:
CVT belt wear, stator failure (regulator/rectifier issues), aging fuel lines, potential water pump seal leaks.
Electrical Gremlins:
Can occur with age, particularly related to wiring harness integrity and connectors.
Cooling System Maintenance:
Regular coolant flushes are important to prevent corrosion and maintain efficiency.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer founded in 1945, known for its performance motorcycles and scooters.
Model Evolution
Leonardo Introduction:
The Leonardo line was Aprilia's entry into the maxi-scooter market, initially launched in the late 1990s.
2004 Updates:
The 2004 model likely represents a refinement or introduction of the 300cc variant, possibly incorporating updated styling and Euro 3 emission compliance measures.
Production
Production Location:
Italy (primarily)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Not specifically documented, but Aprilia scooters are generally well-regarded for their engineering and performance.
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