Aprilia Pegaso 650 i.e. Service Repair Manual 2002

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Stichworte: 2002 Aprilia Motorcycle Motorcycles Pegaso 650 i.e. Pegaso Models

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Beschreibung

The Aprilia Pegaso 650 i.e. from 2002 is an adventure touring motorcycle renowned for its versatility and Italian engineering. Designed to excel in both on-road commuting and light off-road excursions, this model represents an evolution in the Pegaso lineage, featuring an updated electronic fuel injection system for improved performance and emissions. Its robust single-cylinder, four-stroke engine, with a displacement of 652 cc, delivers a balanced blend of power and efficiency, making it a capable companion for a wide range of riding conditions and a compelling alternative to competitors like the BMW F650GS and Suzuki DL650 V-Strom of the era. This comprehensive service and repair manual provides detailed instructions and technical specifications essential for the maintenance and upkeep of your Aprilia Pegaso 650 i.e. It covers all major systems, including the engine, fuel injection, ignition, cooling, transmission, frame, suspension, braking, and electrical systems. The manual includes factory-level detail for routine maintenance procedures such as oil changes and chain adjustments, as well as in-depth repair instructions for component overhauls and diagnostic troubleshooting. With clear explanations and component location diagrams, this English-language manual is an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of their motorcycle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650 i.e.

Year:

Codes

Engine Code Identifier:

AP8200057

👋 Introduction

Market Position

Segment:

Adventure Touring / Dual-Sport Motorcycle

Target Audience:

Owners and technicians performing maintenance and repair on the Aprilia Pegaso 650 i.e.

Competitive Analysis

Competitors 2002:

BMW F650GS, Suzuki DL650 V-Strom, Kawasaki KLR650

Key Features

Versatility:

Designed for both on-road and light off-road use

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service and repair

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine System:

Full coverage including disassembly, assembly, diagnostics, and tuning

Fuel System:

Injection system, fuel pump, injectors, fuel pressure regulation

Ignition System:

Spark plugs, coils, ECU control, timing

Cooling System:

Radiator, fan, thermostat, coolant flow, pressure testing

Exhaust System:

Catalytic converter, mufflers, exhaust gas recirculation (if applicable)

Transmission System:

Clutch operation, gear selection, lubrication, disassembly and assembly

Frame And Suspension:

Front fork (telescopic, inverted), rear shock absorber, swingarm, linkage, bearings

Braking System:

Front and rear brakes (hydraulic discs), calipers, master cylinders, brake lines, bleeding procedures

Electrical System:

Battery, charging system (stator, rectifier/regulator), starter motor, lighting, wiring diagrams, fuses, relays

Instrumentation And Controls:

Dashboard, switches, throttle control, clutch lever, brake lever

Bodywork And Fittings:

Fairings, seat, fuel tank, fenders, fasteners

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, chain adjustment, tire pressure checks, brake pad inspection

Repair Procedures:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical diagnostics

Troubleshooting Guides:

Diagnostic trees for common faults and symptoms

Component Location:

Detailed diagrams and descriptions of component placement

Technical Depth

Depth Of Information:

Factory-level detail for both routine maintenance and advanced repairs

Diagnostic Capabilities:

Includes procedures for identifying and resolving issues with the electronic fuel injection system

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, allowing quick navigation

Print Quality

Print Clarity:

Light, but very readable (as per original print)

Binding Type

Binding:

Not applicable (PDF format)

Paper Type

Paper Quality:

Not applicable (PDF format)

Features

Navigability:

Quick section jumping and printing capabilities

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

652 cc (652 cm³)

Bore X Stroke:

100 mm x 82 mm

Compression Ratio:

9.5:1 (typical for this era single)

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 48-50 hp @ 6,700 rpm (model dependent, actual figures in manual)

Torque:

Approx. 58-60 Nm @ 5,500 rpm (model dependent, actual figures in manual)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (i.e.)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type Specification:

Refer to manual for specific viscosity and API classification (likely SAE 10W-40 or 15W-50)

Oil Capacity

Engine Oil Capacity With Filter:

Refer to manual for exact capacity (typically 2.5-3.0 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Clutch Type:

Wet multi-plate

Fluid Specifications

Transmission Oil Type:

Refer to manual for specific transmission oil or engine oil type depending on shared lubrication

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for exact measurement (typically around 1480-1500 mm)

Weights

Dry Weight:

Refer to manual for exact specification (typically around 170-180 kg)

Wet Weight:

Refer to manual for exact specification (including fluids)

Wheels And Tires

Front Tire Size:

Refer to manual for exact size (common sizes include 90/90-21)

Rear Tire Size:

Refer to manual for exact size (common sizes include 130/80-17 or 140/80-17)

Front Wheel Type:

Spoked wheel with tube-type tire

Rear Wheel Type:

Spoked wheel with tube-type or tubeless tire (check manual)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes front and rear

Optional on some models/regions; refer to manual for presence

Passive Features

Lighting:

Halogen headlight, LED taillight (typical for era)

💡 Technology Features

Infotainment

Dashboard Features:

Analog speedometer, tachometer, LCD display for odometer, trip meter, fuel level, warning lights

Driver Assistance

ABS Availability:

Optional, confirmation required via VIN or specific model variant.

Connectivity

Diagnostic Port:

Likely has a proprietary diagnostic connector for ECU access; manual will detail usage.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage or time interval (typically 5,000-7,500 km or annually)

Valve Clearance Check:

Refer to manual for interval (typically 10,000-15,000 km)

Chain Adjustment Interval:

Regularly, or as specified by slack measurement in manual (e.g., 20-30mm)

Fluid Specifications

Brake Fluid Type:

DOT 4 (refer to manual for specific requirements)

Coolant Type:

Ethylene glycol-based antifreeze (refer to manual for specific type/mix)

Known Issues

Common Wear Items:

Clutch plates, suspension seals, cam chain tensioner (for single-cylinder engines of this era)

Fuel Injection System Considerations:

Potential for injector clogging or sensor issues; manual will detail diagnostic procedures

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Model Evolution

Previous Generations:

The Pegaso line has a history dating back to the early 1990s, evolving through different engine sizes and configurations.

2002 Update:

The 'i.e.' designation signifies the adoption of Electronic Fuel Injection, a significant update for emissions and performance compared to earlier carbureted models.

Production

Production Period:

The Pegaso 650 was produced across various iterations from the 1990s into the 2000s. The 650 i.e. was a key model in this period.