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    APRILIA PEGASO 650 IE STRADA Workshop Manual+ Wiring Diagram

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    The Pegaso 650 IE Strada is a versatile lightweight sport-touring and supermoto motorcycle, known for its agile handling and distinctive Italian styling. Powered by a liquid-cooled, single-cylinder, four-stroke Rotax engine...
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    Typ: Motorcycle
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    Art.-Nr: 134966
    The Pegaso 650 IE Strada is a versatile lightweight sport-touring and supermoto motorcycle, known for its agile handling and distinctive Italian styling. Powered by a liquid-cooled, single-cylinder, four-stroke Rotax engine displacing 652 cc, it delivers approximately 48-50 horsepower, making it well-suited for urban commuting and light touring. Its robust engineering, combined with a 5-speed manual gearbox and hydraulic clutch, offers a responsive and engaging riding experience. The model, produced from the mid-2000s onwards, features electronic fuel injection and typically includes disc brakes front and rear, with ABS available on some variants, embodying a heritage in performance motorcycles. This comprehensive workshop manual provides detailed technical information and repair procedures for the Pegaso 650 IE Strada. It covers essential areas including engine mechanics, fuel and ignition systems, transmission, suspension, braking, and the complete electrical system with integrated wiring diagrams. The manual offers step-by-step instructions for routine maintenance, complex repair procedures, and diagnostic troubleshooting, ensuring owners and technicians can effectively maintain and restore the vehicle. Its scope ranges from basic adjustments to in-depth component servicing, making it an indispensable resource for preserving the performance and reliability of your Pegaso 650 IE Strada.
    🏷️ Basic Information
    Identification
    Make:
    Aprilia
    Model:
    Pegaso 650 IE Strada
    Codes
    Engine Code Group:
    Rotax V2 (common for Pegaso series)
    Chassis Code Group:
    M24 (for Strada models)
    👋 Introduction
    Market Position
    Market Segment:
    Lightweight sport-touring / Supermoto motorcycle
    Competitive Analysis
    Key Competitors:
    BMW F650GS, Kawasaki KLR650, Suzuki V-Strom 650 (depending on specific year and features, though the Pegaso leans more towards the supermoto/street bias).
    Key Features
    Unique Selling Points:
    Italian styling, agile handling, versatile for urban commuting and light touring, Rotax engine known for its torque.
    Target Audience
    Target Rider:
    Riders seeking a stylish, nimble, and capable motorcycle for everyday use and occasional longer rides, appreciating European design and engineering.
    📋 Manual Details
    Coverage Areas
    Systems Covered:
    Technical Information, Instruments and Indicators, Main Independent Controls, Auxiliary Equipment, Main Components, Instruction For Use, Maintenance, Transport, Cleaning, Wiring Diagram
    Page Count
    Estimated Page Count:
    200-400 pages (typical for comprehensive workshop manuals)
    Manual Type
    Manual Type:
    Workshop Manual / Service Manual / Repair Manual with Integrated Wiring Diagrams
    Language
    Language:
    English (typically, though other languages may exist)
    Format
    Format:
    Digital Download (PDF)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine disassembly, assembly, inspection, component specifications, valve clearances, timing, lubrication system, cooling system.
    Fuel System:
    Fuel injection system (IE), throttle body, injectors, fuel pump, fuel pressure regulator, sensors (TPS, MAP, IAT, Lambda), ECU diagnosis.
    Exhaust System:
    Exhaust manifold, catalytic converter, muffler, Lambda sensor integration.
    Suspension:
    Front fork (telescopic), rear shock absorber, linkage systems, spring rates, damping adjustments, wheel bearings.
    Instrumentation And Controls:
    Dashboard layout, indicator lights (engine warning, oil pressure, neutral, turn signals), speedometer, tachometer, fuel gauge, switches (ignition, lights, start, kill).
    Auxiliary Equipment:
    Headlight operation, taillight operation, turn signal operation, horn function.
    Ignition System
    Ignition System:
    Ignition coils, spark plugs, ECU control, timing adjustments.
    Transmission
    Transmission Mechanical:
    Clutch operation, gearbox disassembly and assembly, gear selection mechanism, lubrication.
    Braking System
    Braking System:
    Front and rear disc brakes, brake caliper service, master cylinders, brake fluid specifications, bleeding procedures, ABS system (if equipped).
    Electrical System
    Electrical System Components:
    Battery, starter motor, alternator, lighting (headlight, taillight, indicators), horn, fuses, relays, ECU, sensors, actuators.
    Wiring Diagram
    Wiring Diagram Details:
    Comprehensive wiring schematics for all electrical systems, component identification, connector pinouts, wire colors and routing.
    Procedures Included
    Routine Maintenance:
    Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake pad inspection and replacement, tire pressure checks.
    Troubleshooting:
    Diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system troubleshooting, engine performance problems.
    Repair Procedures:
    Step-by-step instructions for disassembly, repair, and reassembly of major components like the engine, gearbox, suspension, brakes, and electrical systems.
    Adjustment Procedures:
    Carburetor (if applicable for earlier models), throttle cable, clutch cable, chain tension, suspension settings.
    Diagnostic Procedures:
    Use of diagnostic tools, interpretation of sensor readings, testing of electrical components.
    Technical Depth
    Technical Depth:
    Comprehensive (from basic owner maintenance to full engine rebuilds and electrical system diagnosis).
    📊 Manual Specifications
    File Format
    File Format:
    Portable Document Format (PDF)
    Print Quality
    Print Quality:
    High-resolution scanned pages, clear text and diagrams (assuming a professionally produced digital manual).
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Single-cylinder, four-stroke
    Displacement:
    652 cc (typically for the Rotax 654 engine used in this model)
    Bore X Stroke:
    100 mm x 82 mm (typical for Rotax 654)
    Compression Ratio:
    10.0:1 (typical)
    Performance
    Horsepower:
    Approximately 48-50 hp (at 6,500-7,000 rpm, varies by year and specific engine tune)
    Torque:
    Approximately 57-60 Nm (at 5,000-6,000 rpm, varies by year)
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (IE)
    Fuel Type:
    Unleaded gasoline (Octane rating typically 95 RON)
    Lubrication System
    Oil Type:
    API SG/SH/SJ or ACEA A2/A3, SAE 10W-40 or 10W-50 (check specific manual for exact recommendation).
    Oil Capacity:
    Approx. 1.8 - 2.0 liters (with filter change, check manual for precise figure).
    Cooling System
    Cooling Type:
    Liquid-cooled
    Coolant Type:
    Ethylene glycol based coolant with corrosion inhibitors (typically 50% mix with distilled water).
    🔧 Transmission
    Standard
    Transmission Type:
    5-speed manual gearbox
    Features
    Clutch Type:
    Wet, multi-plate, hydraulically operated
    Final Drive:
    O-ring sealed chain drive
    Lubrication
    Gearbox Oil Type:
    SAE 75W-90 or 80W-90 API GL-4 transmission oil (check manual).
    Gearbox Oil Capacity:
    Approx. 0.7 - 0.8 liters (check manual).
    📐 Dimensions
    Exterior
    Length:
    Approx. 2150 mm (varies slightly by model year)
    Width:
    Approx. 820 mm (varies by model year)
    Height:
    Approx. 1250 mm (varies by model year)
    Weights
    Dry Weight:
    Approx. 168-175 kg (varies by model year)
    Wet Weight:
    Approx. 185-190 kg (with all fluids, rider approx.)
    Fuel Tank Capacity:
    14 liters (including reserve, typically 2-3 liters)
    Wheels And Tires
    Front Wheel Size:
    17 inch
    Rear Wheel Size:
    17 inch
    Front Tire Size:
    110/70-17 (typical)
    Rear Tire Size:
    140/70-17 or 160/60-17 (typical, check manual for exact fitment)
    Wheel Bolt Pattern:
    N/A (Spoked wheels or cast wheels with specific axle configurations)
    🛡️ Safety Features
    Ratings
    Safety Features:
    ABS (Anti-lock Braking System) available on certain models/years.
    Active Features
    Active Safety:
    Disc brakes front and rear, responsive handling, integrated ABS option.
    Passive Features
    Passive Safety:
    Frame design, rider protection elements (fairing, etc.), handguards (often standard or optional).
    💡 Technology Features
    Infotainment
    Infotainment System:
    Basic instrumentation. No advanced infotainment systems typically found on this model (e.g., touchscreens, GPS).
    Driver Assistance
    Driver Assistance Features:
    Optional ABS (Anti-lock Braking System).
    Connectivity
    Connectivity Features:
    None (standard motorcycle technology).
    Engine Management
    Engine Management System:
    Electronic control unit (ECU) managing fuel injection, ignition timing, and emissions.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 6,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual).
    Air Filter Interval:
    Inspect every 6,000 km, replace as needed or every 12,000-18,000 km (depending on conditions).
    Spark Plug Interval:
    Replace every 12,000 - 24,000 km (depending on plug type, refer to manual).
    Chain Maintenance Interval:
    Clean and lubricate every 500-1000 km, adjust tension as needed.
    Valve Clearance Interval:
    Every 12,000 - 24,000 km (critical check, consult manual for precise interval).
    Fluid Specifications
    Brake Fluid Type:
    DOT 4 (refer to manual for specific manufacturer recommendation).
    Known Issues
    Common Issues:
    Stator/rotor failure (charging system), voltage regulator issues, starter solenoid problems, clutch slave cylinder leaks, fuel pump issues on some models.
    Maintenance Considerations:
    Regular lubrication of the chain is vital. Fuel injector cleaning may be required over time. The electrical system requires careful attention for reliable operation.
    📚 Vehicle History
    Brand Heritage
    Brand Origin:
    Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles.
    Model Evolution
    Pegaso Lineage:
    The Pegaso line has a history dating back to the early 1990s, evolving through various engine configurations and styles, with the Strada being the modern street-focused variant.
    Production
    Production Period:
    The Pegaso 650 IE Strada was produced roughly from the mid-2000s onwards, replacing earlier carbureted versions.
    🏆 Awards & Recognition
    Recognitions
    Awards And Ratings:
    Generally well-regarded for its agility and styling. Specific awards are less common for this model compared to more mainstream bikes, but it has a dedicated following.
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