APRILIA PEGASO 650 Service Repair Manual and Workshop Manual 2002

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Art.-Nr: 134967

Stichworte: 2002 Aprilia Motorcycle Motorcycles PEGASO 650 Pegaso Models

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Beschreibung

The 2002 Aprilia Pegaso 650 is a versatile dual-sport motorcycle, blending Italian engineering with practical adventure capabilities. Known for its comfortable ergonomics and capable performance on a variety of terrains, this model represents Aprilia's successful entry into the adventure touring segment. The Pegaso 650 is powered by a robust single-cylinder, four-stroke engine, offering a balanced combination of power and efficiency suitable for both daily commuting and longer journeys. Its design emphasizes reliability and rider comfort, making it a popular choice for those seeking an adaptable and stylish machine. This comprehensive Service and Workshop Manual provides essential technical data, maintenance procedures, and repair guidance for the 2002 Aprilia Pegaso 650. It covers critical areas including engine systems, chassis components, and electrical systems, detailing everything from routine scheduled maintenance like oil changes and filter cleaning to more involved tasks such as valve clearance adjustment and component removal. The manual also outlines special tools required for specific procedures, offers lubricant specifications, and provides crucial tightening torque settings. This resource is designed to empower owners, mechanics, and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Year:

Vehicle Type:

Dual-sport Motorcycle

👋 Introduction

Market Position

Market Segment:

Adventure/Dual-Sport Motorcycle

Key Features

Product Offering:

Provides essential technical data, maintenance procedures, and repair guidance for the 2002 Aprilia Pegaso 650.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Workshop Manual

Language:

English

Format:

Digital (likely PDF, based on common sales practices)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine oil and filter, coolant, valve clearance adjustment, fuel tank removal, injection system, secondary air system, engine removal/refitting.

Chassis Systems:

Front brake, rear brake.

Electrical Systems:

Instrument panel arrangement and operation.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, air filter cleaning, coolant replacement.

Technical Data:

Lubricant table, tightening torque settings.

Special Tools:

Identification of special tools required for specific procedures.

Technical Depth

Depth Of Coverage:

Comprehensive repair and servicing, from routine maintenance to major component removal and refitting.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for digital viewing and printing.

Binding Type

Binding Type:

Not Applicable (Digital Format)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Page Count

Estimated Page Count:

Estimated 200-400 pages (typical for a comprehensive service manual of this era).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke (likely Rotax-derived, a common Aprilia supplier).

Engine Displacement:

650 cc (approximately)

Performance

Horsepower Estimate:

Approximately 47-50 hp (typical for this class and year).

Torque Estimate:

Approximately 56-60 Nm (typical for this class and year).

Fuel System

Fuel Delivery:

Fuel Injection (as indicated by 'Injection' in description).

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 15W-50 (refer to manual for exact specification and capacity).

Coolant Type:

Ethylene glycol-based antifreeze/coolant mixture (refer to manual for specific ratio and type).

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox.

Features

Clutch Type:

Wet multi-plate clutch.

Fluid Specifications

Transmission Oil Type:

Motorcycle-specific transmission oil (refer to manual for viscosity and specification).

📐 Dimensions

Exterior

Wheelbase Approx:

1460 mm (57.5 inches, typical for this model range).

Weights

Dry Weight Approx:

170 kg (375 lbs, typical for this model range).

Fuel Tank Capacity:

Approx. 14-16 Liters (refer to manual for exact capacity).

🛡️ Safety Features

Active Features

Braking System:

Disc brakes front and rear.

Passive Features

Lighting:

Standard motorcycle lighting system (headlight, taillight, indicators).

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature indicator (as indicated by instrument panel coverage).

Driver Assistance

ABS was an optional feature on some Pegaso models of this era, check specific bike's VIN for confirmation; manual may cover ABS diagnostics if equipped.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 6,000-10,000 km or annually (refer to manual for precise interval).

Valve Clearance Check:

Typically every 12,000-24,000 km or biennially (refer to manual for precise interval).

Air Filter Cleaning:

Service interval depends on riding conditions, often checked every 6,000 km (refer to manual).

Fluid Specifications

Brake Fluid Type:

DOT 4 (refer to manual for specific grade and replacement interval).

Known Issues

Common Wear Items:

Clutch wear, chain and sprockets, brake pad wear are common to most motorcycles of this age and usage.

Potential Electrical:

Some older Aprilia models can exhibit minor electrical gremlins; the manual's electrical diagrams and troubleshooting sections are vital.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing and performance motorcycles.

Model Evolution

Pegaso Lineage:

The Pegaso line is Aprilia's successful foray into the dual-sport segment, known for blending on-road comfort with off-road capability.

Production

Production Era:

The Pegaso 650 had several iterations, with the 2002 model belonging to a generation that refined the chassis and engine based on earlier designs.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Pegaso 650 is generally well-regarded for its comfortable ride, versatile performance, and Italian styling.