APRILIA PEGASO 650 1997 Service Repair Manual ENG ITA ESP

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Stichworte: 1997 Aprilia Motorcycle Motorcycles PEGASO 650 Pegaso Models

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Beschreibung

The Pegaso 650, first generation (AP02/AP06/AP07 series) from 1997, is a versatile dual-purpose motorcycle designed for adventure touring and light off-road use. It features a robust single-cylinder engine, a lightweight chassis, and long-travel suspension, offering comfortable ergonomics for extended rides. This model, built in Italy, represents a heritage in performance and engineering, providing riders with a capable machine for diverse riding conditions, distinguishing itself from competitors like the BMW F650 Funduro and Honda Transalp through its blend of agility and touring comfort. This comprehensive service repair manual, presented in English, Italian, and Spanish, provides essential information for maintaining and repairing the Pegaso 650. Covering the engine, fuel supply, cooling, electrical, and chassis systems, it details maintenance, diagnosis, repair, and setting up procedures. With 311 pages of technical data, it serves as an invaluable resource for owners and technicians, offering in-depth guidance on component overhaul and troubleshooting to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Year:

Codes

Model Code:

Not Specified in Product Information

Generation

Generation Designation:

First Generation (AP02/AP06/AP07 series)

👋 Introduction

Market Position

Market Segment:

Dual-purpose motorcycle (adventure touring/enduro) targeting riders seeking versatility for on-road and light off-road use.

Competitive Analysis

Key Competitors 1997:

BMW F650 Funduro, Honda Transalp, Kawasaki KLR650, Suzuki DR650SE.

Key Features

Model Key Features:

Single-cylinder engine with Rotax origins, lightweight chassis for its class, long-travel suspension, comfortable ergonomics for touring.

Manual Purpose

Manual Utility:

Essential resource for authorized Aprilia service centers and experienced DIY mechanics to perform all necessary maintenance, diagnostics, and repairs.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service, repair, and setting up information for the Aprilia Pegaso 650 (1997 model year) and potentially related generation years.

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English, Italian, Spanish

Format

Format:

📖 Manual Coverage

Systems Covered

Covered Systems:

Engine, Fuel Supply System, Cooling System, Electrical System, Chassis Parts, General Service and Setting Up, Repair Information.

Procedures Included

Included Procedures:

Maintenance, Diagnosis, Repair, Setting Up Procedures, Component Overhaul, Troubleshooting.

Technical Depth

Technical Depth:

Detailed technical information suitable for dealership technicians, covering diagnostics, repair, and setting up procedures.

📊 Manual Specifications

File Format

File Format Details:

Digital PDF document. Requires a PDF reader (e.g., Adobe Reader). May require a decompression utility (e.g., 7-Zip) if distributed in zipped archives. Download managers recommended for large files to prevent timeouts.

Print Quality

Print Quality Notes:

PDF format implies digital rendering. Printability depends on PDF reader settings. Original print quality is not specified but assumes technical documentation standards.

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, single-cylinder (likely Rotax-derived 654cc unit).

Performance

Horsepower:

Approximately 48-50 HP at 6,500 RPM (subject to specific market tuning).

Torque:

Approximately 57-60 Nm at 5,000 RPM (subject to specific market tuning).

Fuel System

Fuel Delivery:

Carbureted (likely twin Mikuni carburetors, e.g., VM34).

Engine Internals

Bore X Stroke:

100 mm x 83.6 mm (typical for this engine configuration).

Compression Ratio:

10.0:1 (typical).

Valve Train:

SOHC, 4 valves per cylinder.

Lubrication System

Oil Type:

API SG or higher, SAE 10W-40 or 15W-50 motorcycle-specific oil.

Cooling System

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh.

Features

Clutch Type:

Wet, multi-plate clutch.

Final Drive:

O-ring sealed chain drive.

📐 Dimensions

Exterior

Length:

Approx. 2,200 mm (varies by fairing/configuration).

Width:

Approx. 850 mm (varies).

Height:

Approx. 1,400 mm (varies).

Weights

Dry Weight:

Approx. 178 kg.

Wet Weight:

Approx. 190 kg (fully fueled).

Fluid Capacities

Fuel Tank Capacity:

20 Liters.

Engine Oil Capacity:

Approx. 2.4 Liters (with filter change).

Cooling System Capacity:

Approx. 1.6 Liters.

🛡️ Safety Features

Active Features

Braking System Front:

Dual disc, hydraulic, 300mm diameter discs, twin-piston calipers.

Braking System Rear:

Single disc, hydraulic, 220mm diameter disc, single-piston caliper.

Passive Features

Lighting System:

Halogen headlight, LED tail light, standard turn signals.

Crash Protection:

Engine guards (optional/factory fitted), frame sliders (aftermarket potential).

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer, LCD display for odometer, trip meter, and warning lights.

Driver Assistance

ABS Availability:

ABS was not standard or widely available on the 1997 Pegaso 650; it was introduced as an option on later models.

Connectivity

Diagnostic Ports:

Onboard diagnostic connectors for service technicians (details within manual).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-6,000 km or annually (check manual for specific recommendation).

Spark Plug Replacement:

Every 10,000-12,000 km.

Valve Clearance Check:

Every 10,000-15,000 km.

Fluid Specifications

Brake Fluid Type:

DOT 4.

Coolant Specification:

50% Ethylene Glycol mixture with distilled water.

Known Issues

Common Wear Items:

Clutch plates, cam chain tensioner, voltage regulator, starter motor solenoid.

Carburetor Tuning:

Carburetors may require periodic cleaning and synchronization for optimal performance. Pilot jet clogging can be an issue.

Parts Availability

Parts Sourcing Notes:

While some parts may be specific to Aprilia, many wear items and engine components share similarities with other Rotax-powered bikes, aiding availability.

📚 Vehicle History

Brand Heritage

Aprilia Heritage:

Aprilia is an Italian motorcycle manufacturer with a strong history in racing, particularly in smaller displacement categories (125cc, 250cc Grand Prix).

Model Evolution

Pegaso Lineage:

The Pegaso 650 was introduced in 1990, with the 1997 model representing a refined iteration of the original design, often featuring improvements in suspension and styling. The line continued with updates like fuel injection in later models.

Production

Manufacturing Location:

Italy.

Production Period:

The first generation Pegaso 650 was produced from 1990 until the early 2000s, with various updates.

🏆 Awards & Recognition

Recognitions

Model Awards:

No specific awards are widely publicized for the 1997 Pegaso 650, but the model gained popularity for its ruggedness and versatility in the dual-sport market.