2000 Aprilia RSV Mille Service Repair Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

This manual covers the RSV Mille, a high-performance sportbike produced in Italy, with the 2000 model year featuring a potent Rotax V60 Magnesium engine. Known for its racing heritage, it...

25 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 129654

Stichworte: 2000 Aprilia Motorcycle Motorcycles RSV Mille RSV Models

Produktvarianten

Beschreibung

This manual covers the RSV Mille, a high-performance sportbike produced in Italy, with the 2000 model year featuring a potent Rotax V60 Magnesium engine. Known for its racing heritage, it was engineered with an aluminum twin-spar frame, adjustable upside-down front forks, and a monoshock rear suspension, contributing to its reputation for excellent handling and stability. The 998 cc V-twin engine, delivering approximately 128 horsepower, offered strong torque characteristics, positioning it as a premium sportbike capable of competing with established Japanese and European rivals. Its Italian styling and dynamic performance made it a notable entry in the sportbike segment of its era. This comprehensive Service Repair Manual provides detailed information for the maintenance and repair of the 2000 RSV Mille. It covers all major systems, including the engine, fuel system, lubrication and cooling systems, transmission and clutch, electrical system, and chassis, suspension, and brakes. The manual includes step-by-step procedures for periodic maintenance, component-level repair, diagnostics, and even engine and gearbox rebuilds. With extensive coverage presented in English, this manual is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their RSV Mille.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Year:

Codes

Engine Code Variant:

Rotax V60 Magnesium

👋 Introduction

Market Position

Positioning:

High-performance sportbike, premium segment

Competitive Analysis

Competitors 2000:

Ducati 996, Yamaha YZF-R1, Suzuki GSX-R750/1000, Honda CBR900RR/929RR, Kawasaki ZX-9R

Key Features

Engine Layout:

90-degree V-Twin (Rotax V60 Magnesium)

Frame Material:

Aluminum twin-spar frame

Suspension Frontend:

Adjustable upside-down (USD) forks

Suspension Backend:

Monoshock rear suspension with adjustable linkage

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair and service

Page Count

Estimated Page Count:

Extensive (typical service manuals of this era are 500+ pages)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, disassembly, assembly, tuning

Fuel System:

Fuel injection system diagnostics, cleaning, component testing, adjustment

Lubrication Cooling:

Lubrication system design, oil flow, oil pump, oil filter replacement, cooling system maintenance, coolant replacement, radiator service

Transmission Clutch:

Gearbox disassembly/assembly, clutch operation, clutch plate replacement, gear inspection, transmission fluid service

Electrical System:

Wiring diagrams, lighting, meters, switches, battery, charging system (alternator/starter clutch), ignition system, electric starter operation and repair

Chassis Suspension Brakes:

Front wheel and steering system, rear wheel system, suspension setup and repair (front forks, rear shock), braking system diagnostics and component replacement (calipers, master cylinders, lines)

Bodywork Exhaust:

Fenders, exhaust pipe maintenance and removal, body panels, frame inspection, general chassis maintenance

Procedures Included

Maintenance:

Periodic checks and adjustments, fluid level checks, filter replacements, chain adjustment, brake pad wear checks

Repair:

Component-level repair for all major systems

Diagnostics:

Troubleshooting guides for common issues and symptoms

Rebuild:

Engine rebuild, gearbox rebuild, suspension rebuild procedures

Technical Depth

Depth:

Professional technician level, covering diagnostics, repair, and rebuilding

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

All pages printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, 90-degree V-twin

Displacement:

998 cc (60.9 cu in)

Bore X Stroke:

97 mm x 68 mm

Compression Ratio:

10.8:1

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower Est:

128 hp (95.5 kW) @ 9,500 rpm (approx.)

Torque Est:

73 lb-ft (99 Nm) @ 7,500 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), possibly Weber or Marelli system for this year

Fuel Type:

Unleaded gasoline, 95 RON (91 AKI) or higher recommended

Lubrication System

Oil Type Recommendation:

Fully synthetic motorcycle oil, SAE 10W-40, API SG, JASO MA

Oil Capacity:

Approx. 3.4 liters (3.6 US qt) with filter change

Cooling System

Coolant Type:

Ethylene glycol-based coolant (50/50 mix with distilled water)

Ignition System

Ignition Type:

Digital electronic ignition with variable ignition timing

Alternator Starter

Alternator Output:

AC generator, output typically around 300-400W

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet multi-plate clutch, hydraulically operated

Final Drive:

O-ring sealed chain

Fluid Specifications

Transmission Oil Type:

Refer to engine oil specification (often shared, or specific gear oil)

📐 Dimensions

Exterior

Length:

Approx. 2060 mm (81.1 in)

Width:

Approx. 720 mm (28.3 in)

Height:

Approx. 1140 mm (44.9 in)

Weights

Dry Weight:

Approx. 185 kg (408 lbs)

Wet Weight Est:

Approx. 203 kg (448 lbs) with fluids

Wheels Tires

Front Tire Size:

120/70 ZR17

Rear Tire Size:

190/50 ZR17

Front Wheel Type:

3.50x17 inch, Aluminum alloy

Rear Wheel Type:

6.00x17 inch, Aluminum alloy

🛡️ Safety Features

Active Features

Braking System Front:

Dual 320 mm discs, 4-piston radial calipers

Braking System Rear:

Single 220 mm disc, 2-piston caliper

Passive Features

Frame Construction:

Rigid aluminum twin-spar frame for stability

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, basic indicator lights.

Driver Assistance

Traction Control:

N/A (Traction control was not a standard feature on this model year)

Connectivity

Connectivity Features:

N/A (No Bluetooth or advanced connectivity features)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km (1,800-3,000 miles) or annually

Spark Plug Replacement:

Every 10,000-15,000 km (6,000-9,000 miles)

Chain Maintenance:

Lubrication and adjustment every 500-1,000 km (300-600 miles)

Valve Clearance Check:

Typically around 10,000-20,000 km (6,000-12,000 miles), dependent on engine wear and previous adjustments

Fluid Specifications

Brake Fluid Type:

DOT 4 or DOT 5.1 (check manual for precise spec)

Coolant Capacity:

Approx. 2.1 liters (2.2 US qt)

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, fuel pump issues (less common but possible).

Electrical Gremlins:

While generally robust, early Aprilia models can occasionally exhibit minor electrical connection issues if not maintained.

Regulator Rectifier:

While not as notorious as some other brands, checking the charging system components (stator, rectifier) is always prudent during major services.

📚 Vehicle History

Brand Heritage

Brand Focus:

Aprilia is renowned for its racing heritage and high-performance motorcycles, particularly in the sportbike and Supermoto categories.

Model Evolution

Rsv Mille Introduction:

The RSV Mille was introduced in 1998 as Aprilia's flagship sportbike, aiming to compete with established European and Japanese manufacturers. The 2000 model represents an evolution with refinements over the initial models.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Motorcycle Journalist Reviews:

Praised by contemporary motorcycle publications for its V-twin torque delivery, handling, and Italian styling, often noted as a strong contender against Japanese superbikes.