🏷️ Basic Information

Make:

Aprilia

Model:

Scarabeo 125-150

Model Variant:

Chassis Service

Covered Years:

1999-2005

👋 Introduction

Target Audience:

Aprilia Scarabeo 125-150 owners, independent repair shops, and motorcycle technicians working on models from 1999-2005.

Value Proposition:

Provides essential chassis repair and maintenance information for a specific and popular range of Aprilia scooters, complementing the separate engine service manual.

Diagnostic Tools:

Comprehensive schematics and procedures aid in accurate diagnosis and repair of chassis and electrical systems.

Ease Of Use:

Visual aids (images, diagrams) enhance understanding and procedural execution.

📋 Manual Details

Manual Type:

Officina / Service / Repair Manual

Language:

Italiano (ITA)

Format:

PDF

Authenticity:

Genuine Manufacturer Product

Scope Note:

Excludes internal engine repair procedures; covers engine removal/installation from frame.

📖 Manual Coverage

Chassis Systems:

Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes (Hydraulic System, Discs, Calipers, Levers, Pedals), Fuel System (Tank, Lines, Filters - external components), Electrical System (Wiring Harness, Lighting, Ignition Switch, Battery, Starter Solenoid - related to chassis mounting and operation), Bodywork (Fairings, Panels, Seat, Storage), Exhaust System (Mounting and removal from chassis), Cooling System (Radiator mounting, hoses - external), Control Cables (Throttle, Brake actuation), Stands (Center & Side).

Repair And Maintenance:

Disassembly and Reassembly of Chassis Components, Lubrication Points, Suspension Adjustment, Brake Bleeding, Wheel Bearing Service, Tire Replacement, Electrical Component Inspection and Replacement (chassis-mounted), Body Panel Alignment and Repair, Cable Adjustments, Stand Installation/Removal.

Diagnostic And Repair:

Detailed step-by-step instructions for component removal and installation, troubleshooting common chassis-related issues, torque specifications for critical fasteners, diagrams for routing of cables and wiring.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High Quality (ALTA QUALITA')

Printability:

Fully Printable (INTERAMENTE STAMPABILE)

Searchability:

Likely OCR'd text for searchability (implied by high quality and printability).

Illustrations:

Hundreds of Images and Electrical Diagrams

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke (Specific engine details not covered in this manual).

Displacement:

125cc & 150cc variants (Engine-specific data not in this manual).

Fuel Delivery:

Carbureted (likely, specific system not covered in detail).

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) (Focus on external components and mounting).

Gear Ratios:

N/A (CVT system).

Clutch Type:

Automatic centrifugal clutch (External serviceability).

📐 Dimensions

Length:

Variable by model year (Refer to specific vehicle data if available).

Width:

Variable by model year.

Height:

Variable by model year.

Dry Weight:

Approx. 130-140 kg (Varies by engine size and specific model).

Gross Vehicle Weight Rating:

Not specified in manual's scope.

🛡️ Safety Features

Crash Test Results:

N/A (Motorcycle/Scooter specific testing not comparable to automotive).

Braking System:

Front disc brake, Rear disc brake (Hydraulic system details covered).

Lighting System:

Headlight, Taillight, Turn Signals, Brake Light (Wiring and bulb replacement covered).

Frame Structure:

Steel frame (Emphasis on inspection and integrity).

💡 Technology Features

Dashboard:

Analog speedometer and tachometer, fuel gauge, warning lights (electrical system coverage relates to dashboard connections).

ABS:

N/A for most standard models of this era.

Headlight Type:

Halogen (Bulb replacement procedures covered).

🔧 Maintenance

General Inspections:

Regular inspection of tires, brakes, lights, and fluid levels is crucial. Specific intervals (e.g., 5000km, 10000km) for various checks and component replacements would be detailed in the engine manual and owner's manual.

Brake Fluid:

DOT 4 (Recommended for most Aprilia scooters of this era).

Coolant Type:

Ethylene glycol-based coolant (Specific mixture ratio and type not covered in this manual).

Gear Oil:

Specific gear oil for the final drive (not covered in detail by this manual).

Common Chassis Wear:

Wear of suspension bushings, steering head bearings, wheel bearings, and brake pad wear are common service items.

Electrical Connections:

Corrosion or loosening of electrical connectors, particularly those exposed to weather, can lead to intermittent electrical faults.

Tire Replacement Guidelines:

Procedures for safe tire removal, installation, and balancing are covered.

Brake Pad Replacement:

Detailed instructions for brake pad replacement and caliper servicing.

📚 Vehicle History

Manufacturer:

Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.

Scarabeo Line:

The Scarabeo line, introduced in the early 1990s, is Aprilia's premium scooter offering, characterized by its distinctive large-diameter wheels and retro styling.

Manufacturing Location:

Italy (Primary)

Production Period:

1999-2005 for the specific models covered by this manual.

🏆 Awards & Recognition

Model Acclaim:

Aprilia Scarabeo scooters are generally well-regarded for their styling, handling, and build quality within the scooter segment.

Safety Features:

The effective braking system and stable chassis contribute to good active safety.