Engine Mechanical:
Detailed procedures for engine disassembly, inspection, repair, and reassembly of all internal components including cylinder head, valves, pistons, connecting rods, crankshaft, and oil pump.
Fuel System:
Comprehensive coverage of fuel injection system components, fuel pump, injectors, throttle body, fuel pressure regulator, and diagnostic procedures.
Ignition System:
Details on ignition timing, spark plugs, ignition coils, ECU control, and troubleshooting ignition faults.
Cooling System:
Information on radiator, cooling fan, thermostat, water pump, coolant flow, and bleeding procedures.
Lubrication System:
Coverage of the oil sump, oil pump, oil filter, oil passages, and oil change procedures.
Transmission Drivetrain:
Detailed procedures for clutch operation, gear shifting mechanism, transmission disassembly, inspection, and reassembly. Includes information on chain drive and sprockets.
Chassis Frame:
Information on frame construction, steering head, swingarm, and related components.
Front Suspension:
Complete overhaul procedures for front forks, including oil changes, seal replacement, spring inspection, and damping adjustments.
Rear Suspension:
Details on rear shock absorber adjustment and rebuild (where applicable), swingarm bearing service, and linkage maintenance.
Front Brakes:
Procedures for front brake caliper service, master cylinder overhaul, brake line replacement, pad and disc inspection/replacement, and bleeding.
Rear Brakes:
Procedures for rear brake caliper service, master cylinder overhaul, brake line replacement, pad and disc inspection/replacement, and bleeding.
Electrical System:
Wiring diagrams, component testing, battery maintenance, charging system, starter motor, and all electrical circuits.
Lighting System:
Headlight, taillight, brake light, turn signal, and instrument illumination bulb replacement and troubleshooting.
Instrumentation:
Speedometer, tachometer, fuel gauge, and warning light diagnostics and repair.
Bodywork Fairings:
Information on removal and installation of body panels, seat, fuel tank, and other cosmetic components.
Basic Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks, tire pressure checks, coolant checks, and general inspections.
Troubleshooting:
Systematic diagnostic guides for common and uncommon problems, including no-start conditions, poor running, electrical faults, and braking issues.
Engine Overhaul:
Complete engine rebuild procedures with torque specifications and clearances for all internal engine components.
Transmission Repair:
Detailed steps for gearbox disassembly, component inspection, and reassembly, including gear and bearing replacement.
Suspension Rebuild:
Complete fork and rear shock absorber service and rebuilding instructions.
Brake System Service:
Bleeding procedures, component replacement (pads, discs, lines, master cylinders, calipers), and system flushing.
Electrical Diagnostics:
Using multimeters and diagnostic tools to identify and repair electrical faults, including wiring harness issues and sensor failures.
Depth:
Comprehensive. Covers everything from routine maintenance to complete engine, transmission, and chassis rebuilds, including in-depth electrical diagnostics and troubleshooting.
Engine Type:
Four-stroke, liquid-cooled, 8-valve, DOHC V-twin
Bore X Stroke:
94 mm x 54 mm
Compression Ratio:
11.0:1
Horsepower Peak:
Approx. 95 HP (70 kW) @ 9000 RPM
Torque Peak:
Approx. 78 Nm (57.5 lb-ft) @ 7000 RPM
Fuel Delivery:
Electronic Fuel Injection (EFI) with Ride-by-Wire throttle control
Fuel Type:
Unleaded gasoline, minimum 95 RON
Ignition Type:
Digital electronic ignition with variable advance
Cooling Method:
Liquid-cooled
Oil Type:
SAE 10W-40, API SG (or higher) motorcycle specific oil
Oil Capacity W Filter:
Approx. 2.8 Liters (2.9 US qt)
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Oil Filter Replacement:
Every 12,000 km (7,500 miles) or 24 months, or with every oil change for optimal protection.
Air Filter Cleaning Replacement:
Inspect every 6,000 km (3,700 miles); clean or replace as needed. Replace every 12,000 km (7,500 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 24 months.
Chain Lubrication Adjustment:
Lubricate every 1,000 km (600 miles) and adjust tension as needed; check more frequently under adverse conditions.
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 24 months.
Coolant Replacement:
Every 24,000 km (15,000 miles) or 24 months.
Engine Oil:
SAE 10W-40, API SG (or higher), JASO MA/MA2 certified
Coolant:
Ethylene glycol-based coolant, 50% mixture with distilled water
Clutch Fluid:
DOT 4 (Shared reservoir with front brake system)
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings.
Potential Electrical:
Occasional reports of voltage regulator issues or connector corrosion requiring attention.
Fuel System Notes:
Proper maintenance of the fuel system, including clean fuel and periodic injector checks, is important for optimal performance.