Positioning:
This manual targets owners and technicians seeking detailed, factory-level repair and maintenance information for a range of 2006 Arctic Cat ATVs, enabling DIY service and potentially significant cost savings compared to dealership labor rates.
Competitiveness:
Offers a comprehensive alternative to more expensive OEM service manuals or generic repair guides. Its keyword searchable PDF format enhances usability, a significant advantage over older, non-searchable formats.
Features:
Instant download, complete coverage, keyword searchable PDF, detailed illustrations and diagrams, step-by-step procedures, covers multiple models and variants, factory-level information.
Models Covered:
2006 Arctic Cat 400 Automatic, 2006 Arctic Cat 400 TBX Automatic, 2006 Arctic Cat 400 TVR Automatic, 2006 Arctic Cat 400 Manual, 2006 Arctic Cat 500 Automatic, 2006 Arctic Cat 500 TBX Automatic, 2006 Arctic Cat 500 TRV Automatic, 2006 Arctic Cat 500 Manual, 2006 Arctic Cat 650 H1, 2006 Arctic Cat 650 V-Twin
Estimated Page Count:
Likely 500+ pages (typical for comprehensive ATV shop manuals)
Type:
Repair Service Shop Manual
Format:
PDF (Digital Download)
Engine Systems:
Engine diagnostics, repair, overhaul, cooling system, lubrication system, fuel system (carburetion/injection), exhaust system.
Drivetrain Systems:
Transmission (automatic/manual), clutch, final drive, driveline, differential, CV joints, shafts, bearings.
Chassis And Suspension:
Frame, suspension components (shocks, springs, arms, bushings), steering system, wheel bearings, axles.
Braking System:
Hydraulic brake system, calipers, master cylinders, brake lines, brake pads, rotor service, parking brake.
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, switches, wiring diagrams.
Bodywork And Trim:
Body panels, fenders, racks, seat removal/installation, handle bars, controls.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments (carburetor, valves, brakes), spark plug service, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation (if applicable).
Repair And Rebuild:
Complete step-by-step instructions for engine disassembly, reassembly, transmission overhaul, suspension component replacement, electrical component repair, brake system bleeding and component replacement.
Technical Specifications:
Torque specifications, engine clearances, fluid capacities, electrical specifications, tire pressures, dimensions.
Depth:
Comprehensive, from basic maintenance and adjustments to full engine and transmission rebuilds. Includes detailed diagnostic procedures and troubleshooting.
Format Details:
PDF. Fully keyword searchable for easy navigation and quick access to specific information. Compatible with Windows, MAC, and other operating systems. Allows for viewing, printing, zooming.
Quality:
High-quality digital reproduction. Not a scan or photocopy, ensuring clarity of text and diagrams.
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Families:
Arctic Cat 400 (likely single-cylinder, liquid-cooled, SOHC), Arctic Cat 500 (likely single-cylinder, liquid-cooled, SOHC), Arctic Cat 650 H1 (single-cylinder, liquid-cooled, SOHC), Arctic Cat 650 V-Twin (V-twin cylinder configuration, liquid-cooled).
Horsepower Torque Notes:
Specific horsepower and torque figures vary by model and engine size. Manual provides detailed performance specifications, including engine RPM ranges for optimal power and torque delivery.
Fuel Delivery:
Likely Keihin Carburetors for 400/500 models, potentially Electronic Fuel Injection (EFI) for some 500/650 models. Manual covers carburetor tuning, cleaning, rebuilding, and EFI system diagnostics and component testing.
Cooling Type:
Liquid-cooled. Manual details radiator service, coolant flush and fill procedures, water pump inspection and replacement, thermostat testing and replacement.
Lubrication Type:
Wet sump. Manual covers oil change intervals, oil filter part numbers, oil capacity, and inspection of oil pump and pressure.
Transmission Types:
Automatic (CVT - Continuously Variable Transmission) and Manual (likely 5-speed with reverse).
Optional Transmissions:
N/A (Specific transmission type is a model feature).
Cvt Features:
Covers drive clutch, driven clutch, CVT belt inspection, replacement, and alignment. Includes transmission fluid types and change intervals for automatic models.
Manual Transmission Features:
Covers clutch adjustment, replacement, transmission fluid specifications, and internal gear inspection and repair.
General Dimensions Note:
Specific dimensions (Length, Width, Height, Wheelbase) vary by model (e.g., 400, 500, 650, TBX, TRV). Manual provides exact specifications for each covered model.
Dry Weight Notes:
Dry weight varies significantly by model (e.g., 400 models typically lighter than 650 V-Twin). Manual will list specific dry weights and curb weights for accurate comparison and transport considerations.
Cargo Capacity:
TBX (Tough Bear X) and TRV (Terrain Response Vehicle) models feature enhanced cargo capabilities, often with racks designed for larger loads or towing. Manual will detail these specific features and load limits.
Safety Ratings Note:
ATVs are not typically rated by agencies like NHTSA. Safety information in the manual focuses on safe operation, protective gear recommendations, and rider training.
Active Safety:
Disc brakes (front and rear), engine braking (on CVT models), responsive steering system. Manual details maintenance and adjustment procedures for optimal performance of these systems.
Passive Safety:
Robust frame construction, handguards (on some models), sturdy seating. Manual emphasizes the importance of proper PPE (helmet, eye protection, gloves, etc.) and safe riding practices.
Infotainment Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, engine warning lights). No advanced infotainment systems typically found on ATVs of this era.
Driver Assistance Features:
Limited to mechanical systems like engine braking on CVT models and the robust braking system. No electronic driver aids.
Connectivity Features:
N/A. No integrated connectivity or electronic interfaces beyond basic diagnostic ports if equipped.
Major Intervals:
Refer to manual for specific intervals. Typical intervals include: Oil change every 20-40 hours or annually. Belt inspection/replacement every 100-200 hours. Valve adjustment every 50-100 hours. Brake fluid flush every 2 years. Spark plug replacement every 100-200 hours.
Engine Oil:
Manual specifies SAE viscosity grade (e.g., 0W-40, 10W-40, 20W-50 depending on temperature and model) and API service classification (e.g., SG, SH, SJ). Likely requires JASO MA certified motorcycle oil for wet clutch compatibility.
Transmission Fluid:
For CVT models, specific CVT fluid or specified ATF (Automatic Transmission Fluid) type. For manual transmission models, specific gear oil (e.g., 75W-90) may be required. Manual will list exact specifications and capacities.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify the correct type and mix ratio (typically 50/50 with distilled water) and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on the system. Manual will specify the correct type for safe and effective braking.
Common Wear Items:
CVT belts can wear and break if overloaded or improperly maintained. Suspension bushings and ball joints can wear over time, requiring replacement. Electrical connections may corrode in wet environments. Carburetor jets can become clogged.
Diagnostic Tips:
The manual's troubleshooting section is crucial for diagnosing issues like poor engine performance, starting problems, braking inefficiencies, or transmission slippage.
Arctic Cat Heritage:
Arctic Cat has a long history in powersports, originating in snowmobiles and expanding into ATVs. Known for robust engineering and off-road capability.
2006 Model Context:
The 2006 model year represents a period of strong development for Arctic Cat ATVs, with refinements to their engine platforms (H1, V-Twin) and popular utility models like the TBX and TRV. These models aimed to balance performance with practical utility.
Manufacturing Origin:
Arctic Cat ATVs are manufactured in Thief River Falls, Minnesota, USA.
