Model:
ATV 250, 300, 375, 400, 500
Chassis Code:
Not specified in product information
Engine Code:
Not specified in product information
Atv Generation:
2002 Model Year Release
Target Audience:
Do-it-yourself owners and experienced mechanics
Value Proposition:
Saves significant costs on repair and maintenance compared to professional services; enhances owner's understanding of their ATV.
Highlight:
Complete official workshop manual with detailed illustrations, step-by-step procedures, and troubleshooting guides.
Benefit:
Enables owners to perform all diagnostic and repair procedures effectively.
Covered Models:
2002 Arctic Cat 250 2x4, 2002 Arctic Cat 250 4x4, 2002 Arctic Cat 300 2x4, 2002 Arctic Cat 300 4x4, 2002 Arctic Cat 375 2x4 Automatic, 2002 Arctic Cat 375 4x4 Automatic, 2002 Arctic Cat 400 4x4, 2002 Arctic Cat 400FIS 2x4, 2002 Arctic Cat 400FIS 4x4, 2002 Arctic Cat 500 4x4, 2002 Arctic Cat 500 4x4 Automatic, 2002 Arctic Cat 500 4x4 Automatic TBX, 2002 Arctic Cat 500i 4x4 Automatic, 2002 Arctic Cat 500FIS 4x4
Type:
Complete Official Workshop Service and Repair Manual
Engine:
Complete overhaul, diagnostics, tuning, cooling, lubrication, fuel system
Transmission:
Service, repair, diagnostics, fluid specifications
Drive System:
CVT, differential, axles, driveshafts, 2WD/4WD systems
Suspension:
Front and rear suspension, shock absorbers, bushings, geometry adjustments
Steering:
Steering column, tie rods, steering linkages, alignment procedures
Frame:
Chassis inspection, structural components, welding procedures (if applicable)
Electrical System:
Wiring diagrams, battery, charging system, ignition, lighting, starter, accessories
Controls Indicators:
Throttle, brake levers, shifter, dashboard indicators, switches
Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, brake adjustments
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting
Repair:
Complete engine rebuild, transmission overhaul, suspension component replacement, electrical repairs
Rebuild Refurbish Restore:
Detailed procedures for component rebuilding and restoration
Component Identification:
Detailed identification of all major components and their functions.
Special Tool Usage:
Indicates when special tools are required and provides alternatives or hints for common tool usage where possible.
Depth:
Comprehensive, from basic tune-ups to complete engine and transmission rebuilds
Detail Level:
Detailed illustrations and step-by-step instructions
Tool Requirements:
Written for commonly available tools, with tips for simplifying jobs and eliminating special tool needs
Additional Content:
Includes an easy-to-use index for quick navigation to specific topics.
Engine Types Covered:
Single-cylinder, four-stroke engines (specific displacements vary by model: 250cc, 300cc, 375cc, 400cc, 500cc). Carbureted and Fuel Injected (i) variants.
Power Output:
Specific horsepower and torque figures are detailed within the manual for each engine variant.
Fuel Delivery:
Carburetor and Electronic Fuel Injection (EFI) systems are covered based on model designation (e.g., 'i' in model names typically denotes EFI).
Cooling System:
Liquid-cooled and Air-cooled systems as applicable to specific models within the range.
Lubrication System:
Wet sump lubrication system details, oil types, capacities, and filter specifications.
Ignition Type:
Electronic ignition (CDI) with details on timing, spark plug specifications, and troubleshooting.
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse is standard on many models, particularly the 'Automatic' and 'FIS' variants.
Optional Transmission:
While automatic CVT is prevalent, the manual likely details any variations or specific configurations available for different models.
Drive Modes:
Manual details engagement and servicing for 2WD and 4WD selectable drive systems, including electronic front differential lock (on applicable models).
Transmission Fluid:
Specific Arctic Cat approved CVT fluid or equivalent, with capacities provided for each model variant.
Dimensions:
Detailed dimensional data (length, width, height, wheelbase) for each specific ATV model covered is provided within the manual.
Dry Weight:
Dry weight specifications for all covered models are included, crucial for trailering and handling considerations.
Ground Clearance:
Ground clearance figures for each model are detailed, important for off-road capability.
Safety Standards:
While specific crash ratings for ATVs are not directly applicable like cars, the manual addresses safe operating practices and maintenance to ensure vehicle integrity.
Braking System:
Hydraulic disc brakes (front and rear), detailing caliper service, pad replacement, fluid specifications, and bleeding procedures.
Lighting:
Headlights, taillights, brake lights, and indicator lights systems coverage.
Cautionary Notes:
Specific notes, cautions, and warnings for the home mechanic are integrated throughout the manual to ensure safe operation and repair.
Instrumentation:
Coverage of the instrument cluster, including speedometer, odometer, fuel gauge, 4WD indicator, and warning lights.
Four Wheel Drive System:
Detailed information on the operation, maintenance, and troubleshooting of the automatic 4WD systems, including electronic engagement mechanisms and differentials.
Electrical Components:
Comprehensive coverage of the electrical system, including ignition system components (CDI, ignition coil), lighting systems, starter motor, and battery charging system (stator, voltage regulator).
Preventive Maintenance Schedule:
Comprehensive schedule covering daily checks, weekly inspections, monthly services, and annual maintenance tasks for all key systems.
Engine Oil:
Recommended SAE viscosity grades (e.g., 10W-40, 20W-50) and API service classifications for engine oil, along with oil filter part numbers.
Coolant:
Specifications for antifreeze/coolant mixture ratios and types for liquid-cooled models.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specifications for hydraulic brake systems.
Common Wear Items:
The manual provides guidance on inspecting and replacing common wear items such as brake pads, drive belts, wheel bearings, and suspension bushings.
Troubleshooting Common Faults:
Addresses common problems like hard starting, engine misfires, CVT belt slippage, and braking issues with detailed diagnostic steps.
Arctic Cat Legacy:
Arctic Cat has a long-standing history in powersports, known for its robust and capable off-road vehicles, including ATVs and snowmobiles.
2002 Atv Lineup:
The 2002 model year represented a significant offering in Arctic Cat's ATV lineup, featuring a range of engine sizes and drivetrain configurations to cater to diverse user needs.
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in the United States, reflecting the brand's domestic roots.
