Engine Mechanical:
Engine disassembly, assembly, inspection, and repair of all internal components including cylinder head, camshaft, valve train, pistons, rings, connecting rods, crankshaft, oil pump, crankcase, timing gears, and related components.
Fuel System:
Carburetor (cleaning, adjustment, rebuilding), fuel pump, fuel lines, fuel filter, fuel tank inspection and service.
Ignition System:
Spark plugs, ignition coils, CDI unit, wiring, timing inspection and adjustment.
Exhaust System:
Muffler, downpipe, catalytic converter (if applicable), exhaust gaskets, heat shields.
Cooling System:
Radiator, radiator fan, coolant hoses, thermostat, coolant specifications, flushing procedures.
Lubrication System:
Oil pump, oil pan, oil filter, oil change procedures, oil specifications, lubrication points.
Transmission System:
Transmission disassembly, assembly, inspection, gear ratios, lubrication, and troubleshooting.
Drivetrain:
Axles, CV joints, drive shafts, differentials (if applicable).
Brakes:
Brake system inspection, service, replacement of brake pads, brake shoes, rotors, calipers, master cylinder, brake lines, bleeding procedures, brake fluid specifications.
Suspension:
Front and rear suspension components, shocks, struts, springs, bushings, adjustment procedures.
Steering:
Steering system inspection, tie rods, steering linkage, steering column, alignment specifications.
Electrical System:
Battery, starter motor, alternator, lighting system, wiring harnesses, electrical diagrams, sensor testing, switches, fuses, relays.
Body And Frame:
Body panels, fenders, plastic components, seat, handlebars, frame inspection and repair.
Wheels And Tires:
Tire inspection, rotation, replacement, wheel bearing service, lug nut torque specifications.
Preventive Maintenance:
Routine checks, oil changes, filter replacements, lubrication, fluid level checks, battery maintenance, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common problems across all systems, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, electrical specifications, engine timing, valve clearances, alignment angles.
Depth Of Coverage:
Comprehensive coverage from basic maintenance and troubleshooting to complete engine and transmission rebuilds, including detailed diagnostics and component specifications.
Oil Change Interval:
First service at 10 hours/1 month, then every 30 hours/6 months, or as specified in the manual (typical interval).
Air Filter Cleaning:
Inspect every 10 hours, clean/replace as needed, especially in dusty conditions (typical interval).
Spark Plug Replacement:
Inspect every 30 hours, replace as needed (typical interval).
Brake Fluid Flush:
Every 12 months or as specified (typical interval).
Engine Oil Type:
API SG, SF or SH classified SAE 10W-40 or 20W-50 (Specific viscosity to be confirmed in manual based on ambient temperature). Use of JASO MA certified oil recommended for wet clutch compatibility.
Engine Oil Capacity:
Approximately 1.5 - 2.0 liters (including filter change) (Exact capacity in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (Specific type in manual).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended). Specific type in manual.
Common Wear Items:
CV boots, brake pads, suspension bushings, wheel bearings, and carburetor jets can be common wear items depending on usage and maintenance.
Carburetor Issues:
Carburetor clogging or difficult starting can occur if not maintained or if fuel is left in the system for extended periods without stabilization.
