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Download 2009 Arctic Cat 400/500/550/700/1000 Repair Manual PDF

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This manual covers a range of All-Terrain Vehicles (ATVs) from the 2009 model year, including the 400, 500, 550 H1 EFI, TRV 550 H1 EFI (2-up), 700 H1 EFI, TRV...
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Download 2009 Arctic Cat 400/500/550/700/1000 Repair Manual PDFDownload 2009 Arctic Cat 400/500/550/700/1000 Repair Manual PDFDownload 2009 Arctic Cat 400/500/550/700/1000 Repair Manual PDFDownload 2009 Arctic Cat 400/500/550/700/1000 Repair Manual PDF
This manual covers a range of All-Terrain Vehicles (ATVs) from the 2009 model year, including the 400, 500, 550 H1 EFI, TRV 550 H1 EFI (2-up), 700 H1 EFI, TRV 700 H1 EFI Cruiser (2-up), TRV 1000 H2 EFI Cruiser (2-up), and Thundercat 1000 H2. These ATVs are known for their robust build, versatile performance suitable for various terrains, and the advanced Electronic Fuel Injection (EFI) systems that enhance power delivery and efficiency. The legacy in powersports, originating from snowmobile development, translates into durable and capable off-road machines designed for both utility and recreational use. This comprehensive English-language repair and service manual provides detailed information essential for maintaining and repairing your ATV. It covers critical systems including engine overhaul, transmission service, fuel system diagnostics, electrical troubleshooting, suspension, steering, braking, cooling, chassis, drive line components, exhaust, ignition, lighting, operator controls, and wheels/tires. The manual details basic maintenance, inspection, disassembly, assembly, and tune-up procedures, along with a troubleshooting guide. It is intended for factory-trained technicians and owners alike, offering factory service procedures and in-depth technical information to ensure optimal performance and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model Years Covered:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Product Code:
Not specified
👋 Introduction
Market Position
Market Position:
Designed for both factory-trained technicians and owners seeking comprehensive service information for a range of Arctic Cat ATVs.
Competitive Analysis
Competitive Analysis:
Provides a consolidated resource for multiple engine displacements and configurations within the 2009 Arctic Cat lineup, enhancing its value proposition compared to model-specific manuals.
Key Features
Key Features:
Instant download, PDF format, covers multiple models, detailed procedures, troubleshooting guide.
📋 Manual Details
Coverage Areas
Coverage Models:
Arctic Cat 400, Arctic Cat 500, Arctic Cat 550 H1 EFI, Arctic Cat TRV 550 H1 EFI (2-up), Arctic Cat 700 H1 EFI, Arctic Cat TRV 700 H1 EFI Cruiser (2-up), Arctic Cat TRV 1000 H2 EFI Cruiser (2-up), Arctic Cat Thundercat 1000 H2
Page Count
Page Count:
Not specified
Manual Type
Manual Type:
Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Yes
Transmission Service:
Yes
Fuel System Diagnostics:
Yes
Electrical System Troubleshooting:
Yes
Suspension And Steering:
Yes
Braking System Maintenance:
Yes
Cooling System Service:
Yes
Chassis And Body:
Yes
Drive Line Components:
Yes
Exhaust System:
Yes
Ignition System:
Yes
Lighting And Accessories:
Yes
Operator Controls:
Yes
Wheels And Tires:
Yes
Procedures Included
Basic Maintenance:
Yes
Inspection:
Yes
Disassembling:
Yes
Assembly:
Yes
Troubleshooting Guide:
Yes
Recalibration Procedures:
Implied (as part of EFI systems)
Tune Up Procedures:
Yes
Technical Depth
Technical Depth:
Factory Service Procedures, Detailed Disassembly and Assembly, Troubleshooting
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Digital (Viewable on computer, potentially printable)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine Types:
Single-cylinder, 4-stroke, EFI (Electronic Fuel Injection)
Performance
Displacement Range:
400cc to 1000cc
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Engine Notes
Engine Cooling:
Liquid-cooled (typical for these models)
Engine Timing:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific model variant
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with engine braking
Optional
Optional Transmission:
N/A (CVT is standard for this era and platform)
Features
Transmission Features:
High/Low range, Reverse
📐 Dimensions
Exterior
Length Wheelbase:
Varies by model (e.g., TRV models are longer for 2-up seating)
Weights
Dry Weight:
Varies by model (approx. 600-750 lbs)
Towing Capacity:
Typically 1050 lbs (2315 kg)
Rack Capacity Front:
Typically 100 lbs (45 kg)
Rack Capacity Rear:
Typically 200 lbs (90 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
ATV safety is primarily dependent on operator training and adherence to safe riding practices; no formal crash test ratings like passenger vehicles.
Active Features
Active Safety Features:
Engine braking, responsive braking systems (hydraulic disc brakes typically front and rear)
Passive Features
Passive Safety Features:
Durable chassis construction, integrated lighting.
💡 Technology Features
Infotainment
Infotainment Features:
Basic; typically includes odometer, trip meter, fuel gauge, clock, and diagnostic indicator lights.
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on mechanical aspects of operation like engine braking.
Connectivity
Connectivity Features:
None
Ignition Technology
Ignition System:
Electronic Ignition (CDI or similar)
Efi Technology
Efi Components:
Fuel injector, throttle body, ECU (Engine Control Unit), sensors (e.g., TPS, MAP, O2).
🔧 Maintenance
Service Intervals
Initial Service Interval:
Typically 20-hour or 100-mile service, covering oil change, filter check, chain/belt inspection, and general checks.
Regular Oil Change Interval:
Every 100 hours or 1000 miles, or annually, whichever comes first (refer to manual for precise intervals).
Spark Plug Replacement:
Refer to manual; typically every 200-400 hours or as needed based on inspection.
Air Filter Maintenance:
Check and clean/replace regularly, especially in dusty conditions.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 0W-40 or 10W-40 Synthetic (refer to manual for exact viscosity and specification based on climate).
Engine Oil Capacity:
Approx. 2.2-2.5 quarts (2.1-2.4 liters) for 400/500/550/700, 2.8 quarts (2.6 liters) for 1000cc models (refer to manual).
Coolant Type:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Gearcase Oil Type:
Arctic Cat Gear Lube or equivalent SAE 80W-90 API GL-5 (refer to manual for front/rear differentials).
Known Issues
Known Issues:
Potential for CV joint boot wear in aggressive riding conditions, EFI system adjustments may be needed over time, occasional electrical connector issues common in off-road vehicles.
Fluid Capacities
Fuel Tank Capacity:
Typically 5.25 gallons (19.9 liters)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Arctic Cat has a long history in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and utility.
Model Evolution
Model Evolution:
The 2009 models represent a mature iteration of Arctic Cat's ATV platforms, featuring established H1 and H2 engine technologies and the flexible TRV (Two-Up) configuration.
Production
Production Location:
USA (Thief River Falls, Minnesota)
🏆 Awards & Recognition
Recognitions
Recognitions:
Not specified for this specific manual or year, but Arctic Cat ATVs generally receive positive reviews for their performance and utility in the off-road community.
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