This manual covers the 2009 ATV lineup, including the 400 TRV, 500, 500cc, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat, and 1000 H2 Cruiser models. has a long-standing reputation in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and utility, with their ATVs typically manufactured in the United States. The 2009 ATV models represent a mature offering, incorporating advancements in engine technology, suspension, and rider comfort across various displacement classes from 400cc to 1000cc, featuring H1 and H2 series engines, typically fuel-injected and liquid-cooled. These All-Terrain Vehicles are designed for a range of uses, from recreational trail riding to demanding utility tasks, with towing capacities often ranging from 1000 to 1500 lbs.
This comprehensive, 355-page Original Factory Service Manual in English provides professional-grade repair and maintenance information for DIY enthusiasts, home mechanics, and professional service centers. It offers step-by-step repair instructions for all major components and systems, including detailed guidelines for routine checks, lubrication, and adjustments, as well as complete procedures for engine disassembly and reassembly. The manual covers electrical system diagnostics, wiring diagrams, drivetrain maintenance, suspension and steering components, frame inspection, and troubleshooting for mechanical and electrical issues. It also includes specific information on CVT service, brake systems, lighting, and fluid specifications, aiming to help owners maintain and repair their vehicles effectively, saving costs compared to dealership service.
Model:
ATV 400/500/550/700/1000
Vehicle Type:
All-Terrain Vehicle (ATV)
Target User:
DIY enthusiasts, home mechanics, and professional service centers seeking factory-level repair information.
Value Proposition:
Provides professional-grade repair and maintenance information at a fraction of the cost of dealership service, saving owners significant money.
Visual Aids:
Includes exploded views for simplified understanding of component relationships and assembly.
Completeness:
Extremely comprehensive, covering all aspects of maintenance and repair for the specified models.
Covered Models:
2009 Arctic Cat ATV 400 TRV, 500, 500cc, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, Thundercat, 1000 H2 Cruiser
Type:
Original Factory Service Manual
Delivery Format:
PDF Download
Electrical System Coverage:
Comprehensive electrical system diagnostics, wiring diagrams, and component troubleshooting included.
Repair Procedures:
Step-by-step repair instructions for all major components and systems.
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting for mechanical and electrical issues.
Periodic Maintenance Schedule:
Detailed guidelines for routine checks, lubrication, filter changes, and adjustments.
Engine Transmission Coverage
Engine Rebuild:
Complete procedures for engine disassembly, inspection, and reassembly.
Drivetrain Maintenance:
Covers front and rear drive systems, including differentials, axles, and CV joints.
Suspension Steering Coverage
Suspension Components:
Detailed information on front and rear suspension, including shocks, A-arms, and bearings.
Frame Inspection:
Guidance on frame inspection, straightening, and repair.
Control Systems:
Information on throttle, brake, and shifter controls, as well as indicator lights.
Printability:
Printable for hard copy reference or specific page printing.
Binding Suggestion:
Recommended for printing and binding into a 3-ring binder for easy access.
Usage Environment:
Suitable for viewing on various devices (PC, Mac, tablet, smartphone) or printing for use in a workshop environment.
Engine Family:
Arctic Cat H1/H2 Series
Typical Displacement Range:
400cc to 1000cc (varies by model)
Fuel Delivery:
Typically fuel injected (EFI), with specific injector types and pressure specifications detailed in the manual.
Cooling Type:
Liquid-cooled, with detailed information on coolant types, capacities, and bleeding procedures.
Transmission Types Covered:
Both manual and automatic transmissions are covered, including CVT (Continuously Variable Transmission) systems and any manual shifting variants.
Cvt Service:
Detailed procedures for CVT belt inspection, replacement, clutch service, and drive/driven pulley maintenance.
Gear Reduction Units:
Information on gear reduction units and differential service.
Transmission Fluid Type:
Specific Arctic Cat recommended transmission and differential fluid specifications provided.
Body Style:
ATV (Quad Bike)
Dry Weight Range:
Varies by model, typically 600-800+ lbs (270-360+ kg), with specific dry weight for each model detailed in the manual's specifications section.
Towing Capacity:
Varies by model, typically 1000-1500 lbs (450-680 kg), with specific towing capacities listed.
Atv Safety Guidelines:
While specific crash ratings aren't applicable like cars, the manual emphasizes safe operating practices and maintenance to ensure rider safety.
Braking System:
Details on hydraulic disc brakes (front and rear) including pad replacement, fluid bleeding, and caliper service.
Lighting System:
Coverage of headlight, taillight, and brake light systems, including bulb replacement and wiring checks.
Instrument Cluster:
Details the function and troubleshooting of the instrument cluster, including speedometer, odometer, fuel gauge, and indicator lights.
Ignition System:
Covers CDI ignition system components, timing, and troubleshooting.
Lighting Control:
Information on headlight and taillight operation, including switch functions and electrical circuits.
Oil Change Interval:
Typically every 100 hours or annually, with specific recommendations for engine oil viscosity and API rating provided.
Engine Oil Specification:
Manual specifies Arctic Cat's recommended engine oil viscosity grade (e.g., 0W-40, 10W-40) and API service classification.
Coolant Specification:
Requires a specific blend of antifreeze and distilled water, with the manual detailing the correct type (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid Specification:
Specifies DOT 3 or DOT 4 brake fluid, with detailed procedures for bleeding the hydraulic brake system.
Common Wear Items:
Manual guides inspection and replacement of common wear items such as brake pads, spark plugs, air filters, and CVT belts.
Electrical Troubleshooting:
Detailed troubleshooting charts for common electrical faults, including battery, charging system, and ignition issues.
Tune Up Procedures:
Covers spark plug gap and condition, valve clearance adjustments (if applicable), and general engine tuning.
Chassis Lubrication:
Provides points and schedule for chassis lubrication, including suspension and steering components.
Manufacturer Background:
Arctic Cat has a long history in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and utility.
2009 Atv Lineup:
The 2009 ATV lineup represented a mature offering for Arctic Cat, incorporating advancements in engine technology (H1, H2), suspension, and rider comfort across various displacement classes.
Manufacturing Origin:
Arctic Cat ATVs are typically manufactured in the United States.
Industry Awards:
While specific awards for the 2009 models are not detailed in the product description, Arctic Cat ATVs have historically received positive reviews for their performance and utility in the powersports industry.
