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Arctic Cat 400 / 500 / 650 / 700 utility ATV Service Manual Repair 2008

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🏷️ Basic Information Identification Make: Arctic Cat Product Type: Service Manual / Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: Owners and technicians performing maintenance, repairs,...
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Typ: Atv
Anbieter:
Art.-Nr: 27375
Arctic Cat 400 / 500 / 650 / 700 utility ATV Service Manual Repair 2008Arctic Cat 400 / 500 / 650 / 700 utility ATV Service Manual Repair 2008Arctic Cat 400 / 500 / 650 / 700 utility ATV Service Manual Repair 2008Arctic Cat 400 / 500 / 650 / 700 utility ATV Service Manual Repair 2008
🏷️ Basic Information
Identification
Make:
Arctic Cat
Product Type:
Service Manual / Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Target Audience:
Owners and technicians performing maintenance, repairs, and diagnostics on 2008 Arctic Cat 400-700 series ATVs.
Competitive Analysis
Value Proposition:
Provides factory-level repair information, enabling DIY maintenance and repairs, saving on labor costs, and ensuring proper servicing of the vehicle.
Key Features
Manual Advantage:
Comprehensive coverage, detailed diagrams, troubleshooting guides, and specific technical data ensure accuracy and efficiency in servicing.
Download Benefit:
Instant access to critical repair information upon purchase.
📋 Manual Details
Coverage Areas
Model Years Covered:
2008
Models Covered:
Arctic Cat 400 4x4, Arctic Cat 400 4x4 TRV, Arctic Cat 500 4x4, Arctic Cat 500 4x4 TRV, Arctic Cat 650 4x4 H1, Arctic Cat 650 4x4 TRV, Arctic Cat 700 4x4 EFI, Arctic Cat 700 4x4 EFI H1, Arctic Cat 700 4x4 EFI TRV
Variation Coverage:
Includes all variations such as automatic and manual transmissions, FIS (Fully Independent Suspension), ACT (Arctic Cat Traction) suspension.
Page Count
Page Count:
431 pages
Manual Type
Manual Type:
Factory Repair Manual
Language
Language:
English
Format
File Format:
PDF
Features:
Clickable chapters, searchable text, no printing or saving restrictions.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, teardown, rebuild, internal components, lubrication, cooling system, fuel system (EFI and Carburetor), ignition system, starting system, exhaust system.
Drivetrain Systems:
Transmission, drive shafts, differential, axles, clutches (primary and secondary), 4WD system, reverse gear.
Chassis Systems:
Frame, suspension (front forks, rear suspension - FIS/ACT), steering system, wheels, tires, body panels, plastics, fenders.
Electrical Systems:
Wiring diagrams, battery, charging system (stator, rectifier, regulator), ignition coil, starter motor, switches, lights, EFI sensors and components.
Braking Systems:
Hydraulic brake system, rotors, pads, lines, master cylinder, calipers.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacement, fluid checks and changes (coolant, brake fluid, differential fluid, transmission fluid), lubrication points, valve adjustments.
Diagnostic Procedures:
Troubleshooting guides, common problems and solutions, error code interpretation (if applicable), system diagnostics.
Repair Procedures:
Complete tear down and rebuild instructions for all major components, component replacement, engine repair, transmission repair, suspension repair, brake repair, electrical component repair.
Installation Procedures:
Installation of genuine Arctic Cat parts and accessories (implied through part diagrams).
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Includes detailed diagrams and specifications.
Specific Procedures Listed:
Engine teardown, piston replacement, crankshaft removal, cylinder head rebuild, carburetor overhaul, EFI system diagnostics, CVT belt replacement, suspension linkage maintenance, brake caliper service, electrical troubleshooting using wiring diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Yes, fully searchable text
Print Quality
Printability:
Unlimited printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Content Features
Illustrations:
Pictures and part diagrams included
Wiring Diagrams:
Included
Torque Specifications:
Included
Searchable Chapters:
Yes, manual is navigable via clickable chapters.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Varies by model: Single-cylinder, liquid-cooled 4-stroke EFI (Electronic Fuel Injection) or Carbureted. Specific engine configurations (e.g., H1 designation) indicate variations in engine architecture or displacement.
Performance
Displacement Range:
Approx. 375cc to 695cc (depending on specific 400, 500, 650, 700 models).
Bore X Stroke:
Specific to each engine variant (detailed within manual).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for many models, Carburetor for others. Manual covers both systems, including fuel pump, injectors, throttle body, and carburetor components (main jet, pilot jet, mixture screw, idle adjustment).
Cooling System
Cooling Type:
Liquid-cooled, featuring radiator, fan, hoses, and coolant reservoir. Manual provides coolant type and capacity.
Lubrication
Oil Type Recommendation:
Specific viscosity and API service classification for engine oil (detailed within manual, likely SAE 10W-40 or similar for performance ATVs).
Engine Components
Camshaft:
OHC (Overhead Camshaft) design.
Crankshaft:
Robust design for ATV applications.
Connecting Rod:
Heavy-duty construction for high torque output.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) for most models. Some models may have offered manual transmission variants, though CVT is dominant for this era of utility ATVs.
Drive System:
4x4 (Four-Wheel Drive) with selectable 2WD/4WD engagement. Some systems may include electronic front differential lock (Arctic Cat's Speed-Rack/Quick Engage 4WD).
Features
Cvs Details:
Covers belt inspection, replacement, primary and secondary clutch maintenance and adjustment.
Reverse Gear:
Standard feature, operated via transmission shifter.
Fluid Specifications
Transmission Fluid Type:
Specific ATV transmission fluid or specified SAE viscosity gear oil (detailed in manual).
📐 Dimensions
Exterior
Length Width Height:
Varies by model and configuration (e.g., TRV models are often longer for 2-up seating). Specific dimensions are detailed within the manual.
Weights
Dry Weight:
Varies significantly by model and engine size. Manual will list specific dry weight for each covered model.
Curb Weight:
Not explicitly stated in product info, but manual would cover this.
Towing Capacity:
Typically rated for significant towing capacity, usually around 1000-1500 lbs, with specific ratings provided in the manual.
Payload Capacity:
Includes rack capacities and rider weight limits. Specifics in manual.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets relevant industry safety standards for ATVs. Manual would cover safe operating practices and recommended safety gear.
Active Features
Braking System:
Hydraulic disc brakes on all wheels for effective stopping power.
4Wd System:
Selectable 4WD enhances traction and stability in various conditions.
Passive Features
Suspension System:
Independent front and rear suspension (FIS/ACT) contributes to ride stability and handling.
Ergonomics:
Designed for operator comfort and control during extended use.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, 4WD indicator lights. Advanced infotainment systems were not typical for utility ATVs of this era.
Driver Assistance
Driver Assistance Features:
Selectable 4WD system enhances traction and control. EFI provides more consistent throttle response and fuel efficiency compared to carburetors.
Connectivity
Connectivity Features:
Not applicable for this model. Focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 50-100 hours of operation or annually, whichever comes first. Manual will provide precise intervals.
Air Filter Cleaning:
Frequent inspection and cleaning/replacement recommended, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for specific mileage or hour intervals.
Valve Adjustment Interval:
Typically recommended at higher hour intervals, e.g., 500-1000 hours, or if performance issues arise. Manual will specify.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific type and capacity in manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (confirm with manual).
Differential Fluid Type:
Specific gear oil or proprietary Arctic Cat fluid for front and rear differentials (manual will specify).
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, suspension bushings, wheel bearings, and potential for electronic component failures (though generally robust).
Troubleshooting Focus:
Manual is critical for diagnosing issues like 'no spark', poor engine performance, starting problems, and drivetrain binding.
📚 Vehicle History
Brand Heritage
Arctic Cat Atv History:
Arctic Cat has a long history in powersports, known for its rugged and performance-oriented ATVs, particularly in utility and hunting applications.
Model Evolution
2008 Atv Development:
The 2008 models represent a refined generation of Arctic Cat's utility ATV lineup, building upon previous successes with improvements in engine technology (EFI adoption), suspension, and chassis design. The introduction of TRV (Touring/Recreational Vehicle) variants highlights a focus on 2-up riding comfort.
Production
Manufacturing Location:
Primarily manufactured by Arctic Cat Inc. in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Arctic Cat ATVs are generally well-regarded for their utility, off-road capability, and robust construction, often favored for work and hunting applications. Specific awards for the 2008 models would be model-specific and require further research beyond the manual's scope.
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